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PLC Automation PLCs, Control Panels, Engineering Suite Main catalog

ABB  PLC Automation  |  1/1 PLC Automation PLCs, Control Panels, Engineering Suite PLC Automation product family  Automation Builder - Integrated engineering suite  AC500-eCo - Entry level PLC solutions  AC500 - High performance modular PLC  AC500-XC - PLC operating in eXtreme Conditions  AC500-S - Functional Safety PLC  CP600-eCo and CP600 control panels  Application descriptions and additional information  Index 3ADR020077C0203 - Edition December 2015 1 2 3 4 5 6 7 8 9

1/2  |  ABB  PLC Automation Comprehensive range ABB delivers scalable, flexible and efficient ranges of auto­mation components to fulfill all conceivable automation appli­cations. ABB's automation devices deliver solutions with high performance and flexibility to be effectively deployed within diverse industries and applications including water, building infrastructure, data centers, renewable energy, machinery automation, material handling, marine and more.  Engineering suite ABB Automation Builder is the integrated software suite for machine builders and system integrators wanting to automate their machines and systems in a productive way. Combining the tools required for configuring, programming, debugging and maintaining automation projects from a common intuitive interface, Automation Builder addresses the largest single cost element of most of today's industrial automation projects: software.  Programmable Logic Controllers PLCs The AC500, AC500­eCo, AC500­S and AC500­XC scalable PLC ranges provide solutions for small, middle and high­end applications. Our AC500 platform offers different performance levels and is the ideal choice for high availability, extreme  environments or safety solutions. Our AC500 PLC platform offers interoperability and compatibility in hardware and soft­ware from compact PLCs up to high end and safety PLCs. Control panels The CP600­eCo and CP600 HMI control panels offer a wide range of features and functionalities for maximum operabil­ity. ABB control panels are distinguished by their robustness and easy usability, providing all the relevant information from production plants and machines at a single touch. ABB offers a comprehensive range of scalable PLCs and robust HMI control  panels as well as high­availability solutions. Since its launch in 2006, the AC500  PLC platform has achieved significant industry recognition for delivering high  performance, quality and reliability. PLC Automation product family Overview 1

ABB  PLC Automation  |  1/3 Automation Builder Automation Builder integrates engineering and maintenance for PLC, Drives, Motion, HMI  and Robotics. Automation Builder complies with the IEC 61131­3 standard offering all 5 IEC  programming languages for PLC and drive configuration. In addition, Automation Builder  includes continuous function chart, C/C++, extensive function block libraries and powerful  embedded simulation and visualization features. Automation Builder supports various languages (English, German, French, Chinese, Spanish) and comes with new libraries, FTP functions, SMTP, SNTP, smart diagnostics and debugging capabilities. Download Automation Builder from www.abb.com/automationbuilder. AC500-eCo  This compact PLC offers flexible and economical configurations for your modern control  system. The ideal choice for smaller applications. AC500 Our powerful flagship PLC with a wide range of performance, communications and I/O  capabilities for industrial applications. The ideal choice for complex high speed machinery and networking solutions.  AC500-XC  Extreme Condition PLC variant of the AC500 platform with extended operating temperature,  immunity to vibration and hazardous gases, use at high altitudes and in humid conditions. AC500-S  This safety PLC (SIL3, PL e) is designed for safety applications involved in factory or machinery automation area. The ideal choice to implement and manage complex safety solutions. CP600-eCo The economic control panel series offers touch screen graphic displays from 4.3" up to 10.1". The user­friendly configuration software PB610­B Panel Builder 600 Basic provides the most commonly used HMI functions. Comprehensive sets of graphic symbols are  available to support the design of tailor­made HMI solutions.  CP600 This control panel series offers a wide range of touch screen graphic displays from 4.3" up  to 15". The user­friendly configuration software PB610 Panel Builder 600 provides state­of­the­art HMI functions. Comprehensive sets of graphic symbols are available to support the design of tailor­made HMI solutions. CP600­WEB panels are available for the visualization of HMI applications provided by the AC500 WebServer. They include the Microbrowser instead  of an HMI application. 1

1/4  |  ABB  PLC Automation PLC Automation product family Automation Builder Engineering Productivity for Machine Builders and System Integrators Product license options  Automation Builder Basic Automation Builder Standard Automation Builder Premium Free n AC500­eCo n n n AC500 with local I/O & network (1) n n n AC500 with fieldbus (2) n n AC500­S Safety Drive Manager n n Drive application programming (3) Motion programming      n  (4) n n Panel Builder 600 n n Panel Builder 600 Basic n n n Integrated engineering (5) n n Productivity features (6) n Additional features (7) (1) TCP protocols, Modbus, IEC60870­5­104, CS31(2) PROFIBUS, PROFINET, EtherCAT, CAN(3) Drive composer pro license needs to be purchased(4) No Fieldbus connectivity in Automation Builder Basic(5) PLC, Safety, Panel, Drive, Motion, Robotics(6) C/C++, ECAD data exchange, CSV interface extensions, project compare(7) Project Version Control 1

ABB  PLC Automation  |  1/5 Discover engineering productivity when engineering your discrete automation solutions. Automation Builder is ABB's integrated programming, main­tenance and simulation environment for PLCs, safety, robots, motion, drives and control panels. Automation Builder combines the proven ABB tools Robot­Studio, Drive Manager, Mint WorkBench, Panel Builder and succeeds Control Builder Plus. The Automation Builder minimizes your efforts for project code and data administration.  Improve your productivity with seamless engineering, common data storage, a single project archive, time­saving library blocks for device integration, and one common software installer. Reduce engineering efforts and maintenance costs using easy­to­use libraries for wind, water, solar, drives, motion, robotics and safety applications. Benefit from the simplicity of IEC 61131­3, PLCopen, C/ C++, RAPID and MINT programming languages. Speed up your project with the powerful ECAD and  MS EXCEL ®  interfaces of Automation Builder. Simplified diagnostics and maintenance reduce  downtime. Automation Builder is the perfect software suite for the  configuration and programming of various ABB controller families in one single project. Safe and restore your applications with a consistent joint backup. Download Automation Builder from  www.abb.com/automationbuilder. Familiarize with Automation Builder using a 30 days test license.  After having tried and tested with your individual applications, you can use the free Automation Builder Basic or purchase the Automation Builder Standard or Premium. Streamline and simplify your engineering process: Reduce risk and save time. Risk Commissioning Risk Control Risk Electrical Mechanical Electrical Control Commissioning Mechanical Saved time Reduced risk 1

1/6  |  ABB  PLC Automation PLC Automation product family AC500 libraries A good investment for system integrators and end­users, AC500 libraries improve  stability while reducing warranty costs and service. Library packages contain   easy­to­use examples for minimal programming effort and quick implementation   of complex and demanding applications. 1

ABB  PLC Automation  |  1/7 AC500 libraries deliver the seamless integration of drives,  HMI and supervisory systems for the quick and easy building and commissioning of automation solutions. AC500 solution libraries by ABB are maintained to ensure that your programs can also be used with less risk. Motion control library Library package for decentral, central and coordinated motionaccording to the PLCopen ®  standard. Solar library Library package for solar trackers increasing energy efficiency, providing quick commissioning and excellent positioning  accuracy.       Solar library       Motion control library 1 2 3       Water library Water library Library package with energy efficiency functionalities offering quick commissioning of water applications, such as pump stations with remote communication. Drive integration library Library package for the quick integration of ABB ACS drives using different fieldbusses – free­of­charge included in  Automation Builder. Temperature control library  Library package for the advanced PID temperature control of demanding applications, for example extrusion. 4       Temperature control library 1

1/8  |  ABB  PLC Automation PLC Automation product family PLCs at a glance… AC500 Programmable Logic Controllers with scalable, state­of­the­art technology  for better performance. Standard industrial communication fieldbus, network and protocols supported by the 'One Platform' solution make the AC500 the perfect automation solution in even the most  demanding environments. Flexible and scalable superior CPUs deliver performance whenever and wherever you need it. Ethernet enabled Fieldbus enabled Ethernet, Fieldbus and High Availability enabled Ethernet, Fieldbus, High Availability and enlarged memory eXtreme Conditions version available Functionality AC500-eCo AC500 CPU Performance PM554PM564 PM554­ETHPM564­ETH PM592­ETH PM556­ETHPM566­ETH PM572 PM573­ETH PM582 SM560­SSafety CPU PM583­ETH PM590­ETHPM591­ETHPM591­2ETH Ethernet Fieldbus Ethernet and Fieldbus PM595­4ETH­F Ethernet and Fieldbus  PM585­ETH 1

ABB  PLC Automation  |  1/9 PLC Automation product family PLCs at a glance... AC500-eCo AC500 AC500-XC AC500-S  (2) AC500-S-XC  (2) System Configuration and Application programming   Automation Builder (common programming tool) n n n n n Application Features Extended temperature range n n Functional safety n n Support of simple motion with FM562 module (1) n n n n n Support of coordinated motion (1) n n n n Support of High Availability (HA) n n CPU Features AC500-eCo AC500 AC500-XC AC500-S  (2) AC500-S-XC  (2) Performance (time per binary instruction) 0.08 µs 0.0006…0.06 µs 0.0006…0.06 µs 0.05 µs 0.05 µs Program memory 128...512 kB 128…16 MB 128…16 MB 1024 kB 1024 kB User data memory 14...130 kB 128…16 MB 128…16 MB 1024 kB 1024 kB Remanent data (= saved) 2 kB 12…3 MB 12…3 MB 120 kB 120 kB Serial communication RS232 n n n n RS485 n n n n n Isolated interface n n n n Ethernet features on CPU with integrated Ethernet  or external communication module Online access (Programming) n n n n n ICMP (Ping), DHCP, IP configuration protocol n n n n n UDP data exchange, Modbus TCP n n n n n Ethernet features on CPU with integrated Ethernet only HTTP (integrated web server) n n n n n SNTP (Time synchronization) n n n n n FTP server n n n n n SMTP client (Simple Mail Transfer Protocol) n n n n IEC 60870­5­104 remote control protocol n n n n Socket programming n n n n Downloadable protocol n n Capability to connect Fieldbus Modules n n n n I/Os integrated on CPU n I/O Modules Features S500-eCo S500 S500-XC S500-S  (2) S500-S-XC  (2) Analog modules Configurable n n Dedicated n n n Digital modules Configurable n n Dedicated n n n n n Transistor outputs short circuit protected n n n n Output diagnosis n n n n Extension with S500-eCo and S500(-XC) I/O modules n n n n  (2) n  (2) n  fully   partly (1) Requires Library PS552­MC­E.(2) AC500­S and AC500­S­XC are extension CPU modules. They require an AC500 or AC500­XC CPU to operate. The latter supports all communication interfaces. 1

1/10  |  ABB  PLC Automation 1 2 3     AC500-eCo central processing unit (CPU)   – Different memory options   – Integrated communication option.     S500-eCo I/O modules   – Up to 10 expansions   – Decentralized extension available. 1 2     Terminal blocks   – Three types of pluggable terminal blocks available. 3 PLC Automation product family AC500­eCo 1

ABB  PLC Automation  |  1/11     Terminal base   – Common for all AC500 CPU types   – For 1, 2 or 4 communication modules   – With serial interfaces.   – With 1 or 2 Ethernet interfaces     Communication modules   – For PROFIBUS DP ® , Ethernet, Modbus TCP, EtherCAT ®   CANopen ® , PROFINET ®  IO or serial programmable   – Up to 4 pluggable.     AC500 central processing unit (CPU)   – Different performance, memory, network, operating   conditions options   – Integrated communication. 1 3 2 1 3 2 4 5     S500 I/O modules   – Up to 10 expansions   – Decentralized extension available.     Terminal units   –  Up to 10 terminal units   –  Decentralized extension available.  4 5 PLC Automation product family AC500 and AC500­XC 1

1/12  |  ABB  PLC Automation PLC Automation product family AC500­eCo system characteristics Locally, AC500­eCo CPUs are expandable with up to 10 I/O modules.   AC500­eCo CPUs with different performance levels are available. 6 5 7 4 3 9 2 11 8 10 1 1

ABB  PLC Automation  |  1/13       Adapter with realtime clock        AC500-eCo CPUs are locally  expandable with up to 10 I/O modules (standard S500 and S500-eCo I/O modules can  be mixed).       Wall mounting       SD-card adapter       RS485 isolator for COM1       COM1 USB        COM2 USB  programming cable 1 2       SD-card        Adapter with COM2   & realtime clock       Adapter with COM2       Terminal blocks 3 4 5 6 7 8 9 10 11 AC500-eCo Starter kit.  For more information,  see page 149 1

1/14  |  ABB  PLC Automation 3 7 6 4 PLC Automation product family AC500 system characteristics AC500 offers superior local extension capabilities for I/O communication,   best­in­class CPU functionality and industry­leading performance. 8 2 5 9 1 1

ABB  PLC Automation  |  1/15        AC500 CPUs are locally   expandable with up to 10 I/O modules (standard S500 and S500-eCo I/O modules can  be mixed). 1       CPU module        Communication module  Up to 4 modules for multiple  combinations to communicate  with nearly everything 4 3       S500-eCo I/O module       S500 I/O module       S500 Terminal unit 5 6 7       Battery       SD-card 8 9        Pluggable marker holder   for I/O modules with template 10       Terminal base 2 1

1/16  |  ABB  PLC Automation PLC Automation product family AC500 PM595 Controller system characteristics The flagship of the AC500 platform, the AC500 PM595 Controller, was designed as  scalable, flexible and efficient as the entire AC500 range. With the AC500 CPU PM595, ABB launched a new core for machine control applications. Its high­performance processor  with generous memory offers performance, security and reliability for the upcoming challenges of automation applications. A variety of connectivity capabilities, integrated safety and utilizability even under rough environment provide machine builders with valuable benefits when performing their  automation tasks. 3 5 2 6 4 1 1

ABB  PLC Automation  |  1/17        CPU with integrated connectivity  and terminal base 2       S500-eCo I/O module       S500 I/O module        Communication module  Up to 2 modules for multiple combinations to communicate with nearly everything 3 5 5       Battery       SD-card 6 7        AC500 CPUs are locally expandable  with up to 10 I/O modules (standard S500 and S500-eCo I/O modules can be mixed). 1       S500 Terminal unit 4        Pluggable marker holder   for I/O modules with template 8 1

1/18  |  ABB  PLC Automation PLC Automation product family Condition monitoring system CMS based on AC500 Predictable performance for your operations Optimize your assets with a condition monitoring system (CMS) based on the proven AC500 platform. The new FM502 module can help you to improve your operations resulting in greater efficiency and higher reliability while minimizing service and operating costs. 1

ABB  PLC Automation  |  1/19 Add predictable performance and productivity The new CMS module brings further reliability and easy inte­gration with all kinds of machinery systems, enabling precise management of the real­time condition of your operation. This transparency takes your business and productivity to a new level with more efficient machines, predictable performance and significant reduction in maintenance costs. No matter whether as stand­alone condition monitoring or integrated into machine or process control, the module is perfectly suited to build optimized, self­analyzing automation solutions that simultaneously perform condition monitoring, control, protection, safety and data logger functions with one controller. The fast data logger function also contributes to consistent high quality production, due to the possibility to combine control and production information directly. CMS also protects against machine failures, unforeseen sudden damage, incorrect installation, and reduces maintenance  and wear. Virtually no unscheduled downtimes boost plant availability and reliability. Advantages   – Planned maintenance rather than spontaneous repair   ensures predictable performance   – Approaching damage is identified very early   – Protection against spontaneous failures and operation in  critical conditions   – Reduction of costs in maintenance and lost production time   – Plant availability is increased   – Optimum utilization of the aggregates until real end of life   – Simple to use, maintain, adapt or expand AC500 + CMS = increased machine efficiency All based on the AC500 platform modularity provides ultimate flexibility: Communication and I/O modules can be added and  combined with Safety.  Expandable, robust and proven   – Stand­alone CMS or control integrated   – Expandable by AC500 communication modules and   AC500 I/O modules   – Proven and future proof, as based on AC500 platform    – Extreme conditions XC version available   – Fast data logger, e. g. for production quality   – Fast protection in parallel to condition monitoring Terminal base: TF501 or TF521 Accomodating: 0 or 2 communication  modules PM592 CPU FM502 CMS module Expandable by I/O terminal units Expandable by further I/O modules Diagnostic   Pre­Warning RMS  Alarm Simple Analysis   Warning Grad  C  OFF Very low V ibrations V ibrations Noise Heat Diagnostic V alue – KPI Time Months before Weeks before Days before Smoke 1 6 5 2 3 4 1 6 5 2 3 4 1

1/20  |  ABB  PLC Automation PLC Automation product family Extreme conditions PLC AC500­XC – the rugged variant of AC500 for extreme indoor and   outdoor conditions. The PLC AC500­XC is reliable, functionally safe and  operational even under rough environmental conditions.  1 2 3 1

ABB  PLC Automation  |  1/21 Operation in extremely humid environments   – Increased resistance against 100 %   humidity and condensation. Reliable in high altitudes   – Operation in altitudes up to 4000 m above  sea level or air pressures up to 620 hPa. Extended immunity to vibration   – 4 g rms random vibration up to 500 Hz   – 2 g sinusoidal vibration up to 500 Hz. Extended operating temperature   – ­40 °C up to +70 °C operating temperature. Extended immunity to corrosive gases and  salt mist   – G3, 3C2 immunity   – Salt mist EN 60068­2­52 / EN 60068­2­11. Extended EMC requirements   – EN 61000­4­5 surge immunity test   – EN 61000­4­4 transient / burst immunity test.        Extreme conditions   S500 I/O module  6  4    Extreme conditions   S500 terminal unit         Extreme conditions CPU with integrated connectivity   and terminal base 4        Extreme conditions CPU        Extreme conditions   communication module 2 3 5       Terminal base 1 1

1/22  |  ABB  PLC Automation PLC Automation product family Functional Safety AC500­S Safety PLC is the solution for complex machine safety applications  requiring maximum reliability, efficiency and flexibility.  1 3 2 This safety PLC protects people, machines and processes, the environment and investments ­ the ideal choice for wind turbine, crane, hoist and robot applications. 1

ABB  PLC Automation  |  1/23 Better integration and ease of programming Featuring a consistent look and feel across the entire range, the AC500 is the PLC of choice for applications where uncom­promised flexibility, comprehensive integration and seamless communication are a must. Automation Builder seamlessly integrates your safety application in ABB PLC, Safety, Drives, Motion, HMI and Robotics. Through integrated standard languages, such as IEC 61131­3, Automation Builder is easy to use thus allowing you to get started in virtually no time at all. And what is more: intuitive system configuration using one single tool ensures optimal transparency.      Safety CPU 1      S500 Safety I/O module 2 3   Safety terminal unit 3 The AC500­S Safety PLC, ABB's latest addition to the AC500 family, facilitates the implementation of even most complex safety applications. Support of safety­relevant calculations, such as COS, SIN, TAN, ASIN, ACOS and LOG makes the AC500­S the ideal solution for crane engineering, wind power generation, robotics and hoisting applications. Safety programming with Structured Text (ST) and full support for Function Block Diagram (FBD) and Ladder Diagram (LD) programming gives you greater flexibility and simplifies safety application development. The AC500­S Safety PLC is also available in a version for extreme conditions. 1

1/24  |  ABB  PLC Automation PLC Automation product family CP600­eCo and CP600 control panels With comprehensive but easy­to­use functionalities, ABB control panels stand out  from competitor products. At one single touch, they intuitively provide operators  with tailor­made operational information for production plants and machines.  CP600­eCo / CP600 control panels make machine operation efficient, predictable  and user­friendly. 1

ABB  PLC Automation  |  1/25 CP600-WEB  with visualization for AC500 web server Automation Builder   programming station Save engineering time by using Automation Builder for both your PLC and WebVisu Connectivity with Drives directly without PLC Build effective graphic interfaces with Panel Builder 600 - efficient representation of your information CP600-eCo / CP600 Automation Builder  programming station AC500   without web server AC500   with web server Automation Builder   programming station CP600-eCo / CP600 Drives 1

1/26  |  ABB  PLC Automation PLC Automation product family PLC Automation website – online tools The www.abb.com/plc website is a mine of information on our products and  documentation. 3 2 4 1 5 6 7 1

ABB  PLC Automation  |  1/27 Programmable Logic Controllers PLCs  –  AC500-eCo (CPUs, S500-eCo I/O modules, Accessories) –   AC500 (CPUs, Communication modules, Communication interface  modules, S500 I/O modules, Accessories, Condition Monitoring CMS) –   AC500-XC (CPUs, Communication modules, Communication   interface modules, S500 I/O modules, Accessories, Condition   Monitoring CMS) –  AC500-S (CPUs, S500 I/O modules) Automation Builder engineering suite  –  Download link www.abb.com/automationbuilder Control panels –  CP400 (Devices, Software, Accessories) –  CP600-eCo (Devices, Software, Accessories) –  CP600 (Devices, Software, Accessories) Legacy products  –  AC31 and previous series –  CP500 –  Wireless products 3 5 2 6 4 1 Highlights –  Latest product news –  Main catalog –  YouTube Industries and applications Services –  Documents and Downloads –  Application examples (for Automation Builder programming) –  FAQs –  Training locations and courses –  Business Online (spare parts) –  Success Stories Related products (Drives, Drives channel network, Motion control,  Robotics) Contact information for your country 7 8 9 8 9 1

2/28  |  ABB  PLC Automation 2

ABB  PLC Automation  |  2/29 Automation Builder Integrated engineering suite Key features  2/30 Ordering data  2/31 Software features  2/32 Libraries features  2/33 2

2/30  |  ABB  PLC Automation Automation Builder Key features Stay in control of your project:Automation Builder integrates engineering tools for PLCs, safety, robots, motion, drives and control panels. Reduce risk and save time:Automation Builder integrates products into solutions that create value for your customers. Connect to best in class tools:Automation Builder enables you to adapt the tool chain to your needs and workflows. Build your distinct solution:Automation Builder is open for your specific products and communication technology. Automation Builder Key features Download Automation Builder from www.abb.com/automationbuilder 2

ABB  PLC Automation  |  2/31 Automation Builder Ordering data Automation Builder Automation Builder Engineering Suite   – Engineering Productivity and Maintenance for PLCs, safety, robots, motion, drives and control panels.   – Supports IEC61131-3, CFC, C/ C++. Optional: MINT, Rapid for motion and robotics applications.   – Language packs for English, German, Chinese, Spanish, French  For Description Type Order code Price Weight(1 pce) kg Free 61131-3 engineering   for simple PLC solutions  (AC500 w/o fieldbus and  safety) Automation Builder 1.x Basic Single (1) - - - Integrated Engineering for  PLC, drives, motion, panels Automation Builder 1.x Standard  Single (2) DM100-TOOL 1SAS010000R0101 0.005 Automation Builder 1.x Version Upgrade  Single (2)(3) DM101-TOOL-UPGR 1SAS010001R0101 0.005 Integrated Engineering for  PLC, drives, motion, panels  and features for engineering  productivity and collaboration Automation Builder 1.x Premium   Single (2) DM102-PREM 1SAS010002R0101 0.005 Automation Builder 1.x Premium   Upgrade Single (2)(4) DM103-PREM-UPGR 1SAS010003R0101 0.005 Automation Builder   editions for a network of  engineering PCs Automation Builder 1.x Standard  Network (5) DM104-TOOL-NETW 1SAS010004R0101 0.005 Automation Builder 1.x Premium  Network (5) DM105-PREM-NETW 1SAS010005R0101 0.005 Automation Builder 1.x Premium   Upgrade Network (5)(6) DM106-PREM-UPGR-NETW 1SAS010006R0101 0.005 Project version control to   support engineering teams  and solutions Project Version Control for Automation  Builder 1.x Single (2)(7) DM107-VCON 1SAS010007R0101 0.005 Project Version Control for Automation  Builder 1.x Network (5)(7) DM108-VCON-NETW 1SAS010008R0101 0.005 Automation Builder licensing  based on a USB Key USB Key for Automation Builder   licenses (8) DM-KEY 1SAP193600R0001 0.010 (1) Free license (2) Single user license - bound to PC or DM-KEY (USB Key) (3) Purchase this option to upgrade Control Builder Plus to Automation Builder Standard Single   (4) Purchase this option to upgrade Automation Builder Standard Single to Automation Builder Premium Single  (5) Network license for shared usage within a local area network. Per license one user can use the license at the same time. (6) Purchase this option to upgrade Automation Builder Standard Network to Automation Builder Premium Network (7) Add-on to Automation Builder Standard or Premium edition. Automation Builder Standard / Premium must be purchased separately (8) Does not contain license. Automation Builder license must be purchased separately. Can carry an arbitrary number of licenses. Solar library Motion control library Water library Libraries For Description Type Order code Price Weight(1 pce) kg all AC500 CPUs Solar library (9) PS562-SOLAR 1SAP195000R0001 0.300 all AC500 CPUs Water library (10) PS563-WATER 1SAS030000R0101 0.300 all AC500 CPUs Motion Control library, Extended (9) PS552-MC-E 1SAP192100R0002 0.300 all AC500 CPUs Temperature control library  (10) PS564-TEMPCTRL 1SAS030010R0101 0,010 (9) Delivery on USB stick that includes: library, single license code and documentation.(10) Delivery includes single user license - bound to PC or DM-KEY (USB Key), software can be downloaded. Further application libraries and examples: Please check and download further libraries and examples from: www.abb.com/plcUse English language setting, then click on "Application Examples".Application Examples explain functionality by using e.g. standard Automation Builder libraries and  functions in simple examples. They are tested in the described example configuration and functionality  only, they come with documentation and are free of charge.Applications Examples help to minimize valuable programming and testing time for specific applications. Temperature control library 2

2/32  |  ABB  PLC Automation Automation Builder Software features Automation Builder Basic Automation Builder Standard Automation Builder Premium Description Basic system engineering for FREE Integrated engineering of complex systems Productivity and Collaboration for System  Integrators and Machine Builders Features -  AC500-eCo, AC500 with local I/O, TCP/IP,  Modbus, CS-31, IEC60870-5  -  All 5 IEC 61131-3 languages IL, LD, FBD,  SFC, ST, plus CFC - Drive application programming (IEC 61131-3)  - Mint WorkBench for motion applications  - RobotStudio Basic -  PLC firmware update, download and online  change to single or several PLCs  - PLC simulation and debugging  -  Language packs available for EN, DE, ES,  FR, CN Automation Builder Basic features plus -  Integrated engineering for Panel, Drive,   Motion, Robotics -  AC500 PROFIBUS, PROFINET, EtherCAT,  CAN, CMS - AC500 Safety (1) - Drive Manager  Automation Builder Standard features plus    - C/ C++ application programming interface -  ECAD Interface AC500/ AC500-eCo for  EPLAN P8 ®  and Zuken E3 ® - Advanced CSV data exchange - Project compare Minimum PC  requirements 1 GHz, 3 GB RAM, 10 GB free disk space Recommended  Operating Systems Windows 7 32/64-bit, Windows 8.1 32/64-bit  Target Systems -  PLC AC500-eCo, AC500, AC500-XC,  ACS880, DCT880  - Robot Controller IRC5  -  NextMove motion controllers, MicroFlex and  MotiFlex drives - AC500-S (1),   -  Control Panel CP600 and CP600-WEB Supported devices on PLC fieldbus - - All I/O and fieldbus modules for AC500 family  -  ACS355, ACS380, ACS580, ACS850, ACS880, ACQ810, DCT880, ACSM1, MicroFlex e150,  Motiflex e180, IRC5 on selected fieldbuses Included  components - IEC61131-3 Editor - PS553-DRIVES drive library - RobotStudio (Basic license) - Mint WorkBench -  OPC server and clients, service tool, PLC  gateway, IP configuration and visualization - PB610-B Automation Builder Basic plus - Drive Manager - Drive Composer pro license - Panel Builder 600 Automation Builder Standard plus - GNU compiler, C/ C++ programming (2) - ECAD interface for EPLAN P8 ®  and Zuken E3 ® Additional options - RobotStudio Premium license  - Panel Builder 600 license  - Drive composer pro license - PS501-S safety library  - PS541-HMI visualization  - PS552-MC-E PLCopen ®  motion library - Project Version Control - Project Version Control (1) requires PS501-S safety library. (2) for AC500 and AC500-XC targets. 2

ABB  PLC Automation  |  2/33 PS552-MC-E PS562-SOLAR PS563-WATER PS564-TEMPCTRL Motion control library Solar tracker solution library Water solution library Temperature Control Library Library enabling fast and stan dardized  engineering according to PLCopen ®    standard when using ABB's AC500 PLC  for motion control, especially together  with ABB's motion control Drives. Covers different motion control options  for single and multiaxis motion control  applications:   – Drive-Based and PLC-Based motion   – In PLC based motion, the position  control loop could be closed in the   PLC or drive (with synchronized  network)   – Single axis, multiaxis and coordinated  motion   – Defined Jerk limitation by polynomial  interpolation   – Spline interpolation or polynomial   interpolation for cam curves, position  velocity or acceleration profiles   available   – Possible to switch over between   different movements and cam curves  directly   – latch functionality by utilizing fast drive  inputs for ACS350, ACS800, ACSM1   – Drive based motion: commands from  PLC, drives perform inter polation and  control loop   – Supports the new Pulse Train Output  module FM562. PLCopen ®  functions:   – Administrative Function Blocks   – Single axis Function Blocks   – Multiple axis Function Blocks   – Homing Function Blocks   – Coordinated Motion Function Blocks   – Additional ABB specific Function  Blocks for further simplification. Library for solar tracking applications  enabling fast engineering, especially  together with ABB's drives and   motors Covers different tracker configurations  and different algorithms for accuracy  needs   – Control of trackers in parabolic  trough, power tower, PV and CPV  applications. Complete library package for different  tracking use cases, plug and play:Example program with detailed   explanations and visualizations   – Control of the tracker adaptable   to different needs and conditions,  to achieve maximum efficiency of  installation   – Exact positioning of different axes  with the following accuracies:   - NOAA algorithm 0.03 Grad   - NREL algorithm 0.0003 Grad.   – Input / sensor adaptation   – Communication   – Different actuators / drives control   – All needed modes for simple   commissioning and manual   operation:   - Fast and simple calibration of   the trackers, offering manual   repo sitioning and fine tuning   - Safety positions   - Back tracking. Library supporting the most common  functions in many water applications  Flexible data logging options:     – Especially suited for remote   communication like GSM/GPRS   – Timestamp in logging    – Integrated variants for simple use  with IEC 60870    – Logging to files: storage capacity   only dependent on memory   availability    – Flexible log conditions (cyclic, event  or tolerance based).  Support for pumping station functions  with different operation modes    – Standard multidrive functions   (PLC based)   – Advanced functionality together with  ABB ACS and ACQ810 drives      – Detailed diagnosis      – Energy efficiency functions      – Multidrive functions        – Flow estimation.  Control Panel  CP600 support for  ACQ810: Fast and simple configuration  for pumping stations with reduced   programming effort via pre-built   visualization screen templates.  Application examples for fast   engineering and startup. Library packet for advanced   temperature control applications  Includes extended, flexible PID   functionality with Auto-tune for   temperature control    – Enhanced response time and reduced  overshoots and oscillations    – Option to optimize control for very  different heating and cooling   characteristics.   – Enhanced tolerance to thermocouple  input noise   – Normal and standby- setpoints    – Multi-level temperature monitoring and  alarms provides flexible operation and  protection for machine and process   – Logging enables complete overview  of the actual situation and past  behavior   – Configurable output timing,   synchronization for peak load shaving  in multi-zone setups   – Simulation blocks enable off-line  setup and pre-test of a new project   – Group-programming Example projects, including   adaptable HMI project for CP600 family,  well suited for multi zone and grouped  temperature control e.g. in Extrusion:    – Easy to use operator interface   – Provides quick access to setup,  monitoring and tuning screens for  multiple zones   – Easily expandable to a large number  of zones   – Zones: heat-, cool-only or heat-and- cool Package with self installing software and  license code on USB-stick. Package with self installing software and  license code on USB-stick. License Package (Software is part of  Automation Builder) License Package (Software is part of  Automation Builder) All AC500 CPUs   (options and no. of blocks/functions and  performance will depend on CPU size   and memory). NOAA: PM554-XX and above NREL:  PM573-ETH and above. All AC500 CPUs.  Logging: PM573 and above. All AC500 CPUs. Automation Builder Libraries features 2

3/34  |  ABB  PLC Automation 3

ABB  PLC Automation  |  3/35 AC500-eCo Entry level PLC solutions Key features  3/36 Ordering data  3/37 Technical data  3/40 System data  3/47 3

3/36  |  ABB  PLC Automation AC500-eCo Key features –  Up to 10 I/O modules  connected to the CPU –  Compatible with all standard  I/O modules (S500 and S500-eCo) –  Digital I/O module with  configurable I/O available High performance variant with large memory available Comprehensive communication options:–  Ethernet for communication  and web server for user defined visualization –  Up to two serial ports  for decentralized I/O and communication –  Three different types of terminal  blocks available –  Integrated onboard I/O–  AC versions with integrated  power supply 3

ABB  PLC Automation  |  3/37 AC500-eCo CPUs   – 1 RS485 serial interface (2nd is optional)   – Centrally expandable with up to 10 I/O modules   (standard S500 and/or S500-eCo modules can be mixed)   –  Optional SD card adapter for data storage and program backup   – Variants with integrated Ethernet (Ethernet includes web server)   – Minimum cycle time per instruction: Bit 0.08 µs, Word 0.1 µs, Float-point 1.2 µs. Program memory Onboard  I/Os Relay /Transistor outputs Integrated  communication Power  supply Type Order code Price Weight(1 pce) kB DI/DO/AI/AO kg PM554: digital I/Os128 8 / 6 / – / – Transistor – 24 V DC PM554-TP 1SAP120600R0001 0.300 128 8 / 6 / – / – Relay – 24 V DC PM554-RP 1SAP120700R0001 0.400 128 8 / 6 / – / – Relay – 100-240 V AC PM554-RP-AC 1SAP120800R0001 0.400 128 8 / 6 / – / – Transistor Ethernet 24 V DC PM554-TP-ETH 1SAP120600R0071 0.400 PM556: digital I/Os, 512 kB program memory512 8 / 6 / – / – Transistor Ethernet 24 V DC PM556-TP-ETH 1SAP121200R0071 0.400 PM564: digital and analog I/Os (1)128 6 / 6 / 2 / 1 Transistor – 24 V DC PM564-TP 1SAP120900R0001 0.300 128 6 / 6 / 2 / 1 Relay – 24 V DC PM564-RP 1SAP121000R0001 0.400 128 6 / 6 / 2 / 1 Relay – 100-240 V AC PM564-RP-AC 1SAP121100R0001 0.400 128 6 / 6 / 2 / 1 Transistor Ethernet 24 V DC PM564-TP-ETH 1SAP120900R0071 0.300 128 6 / 6 / 2 / 1 Relay Ethernet 24 V DC PM564-RP-ETH 1SAP121000R0071 0.400 128 6 / 6 / 2 / 1 Relay Ethernet 100-240 V AC PM564-RP-ETH-AC 1SAP121100R0071 0.400 PM566: digital and analog I/Os, 512 kB program memory (1)512 6 / 6 / 2 / 1 Transistor Ethernet 24 V DC PM566-TP-ETH 1SAP121500R0071 0.400 Terminal blocks (9 and 11 poles) are necessary for each AC500-eCo I/O. The terminal blocks must be ordered separately.(1) All analog inputs on PM564 and PM566 can be configured as digital inputs. AC500-eCo Ordering data PM554 PM556 PM564 PM566 3

3/38  |  ABB  PLC Automation AC500-eCo Ordering data S500-eCo I/O modules   –  For central expansion of the AC500 or AC500-eCo CPUs   – For decentralized expansion in combination with communication interface module DC551-CS31,   PROFINET ®  CI50x modules, CI592-CS31, PROFIBUS ®  modules CI54x, and CANopen ®  modules CI58x  (not usable with DC505-FBP module and CI590-CS31-HA). Digital I/O   –  DC: Channels can be configured individually as inputs or outputs. Number of Input signal Output type Output signal Terminal block required Type Order code Price Weight(1 pce) DI/DO/DC 9 poles 11 poles kg 8 / – / – 24 V DC – – 1 – DI561 1TNE968902R2101 0.12 16 / – / – 24 V DC – – 1 1 DI562 1TNE968902R2102 0.12 8 / – / – 100-240 V AC – – 1 1 DI571 1TNE968902R2103 0.15 16 / – / – 100-240 V AC – – 1 1 DI572 1SAP230500R0000 0.19 – / 8 / – – Transistor 24 V DC, 0.5 A – 1 DO561 1TNE968902R2201 0.12 – / 16 / – – Transistor 24 V DC, 0.5 A 1 1 DO562 1SAP230900R0000 0.16 – / 8 / – – Relay 24 V DC, 120 /   240 V AC, 2 A – 1 DO571 1TNE968902R2202 0.15 – / 8 / – – Triac 100-240 V AC, 0.3 A 1 1 DO572 1TNE968902R2203 0.12 – / 16 / – – Relay 24 V DC, 120 /   240 V AC, 2 A 1 1 DO573 1SAP231300R0000 0.19 8 / 8/ – 24 V DC Transistor 24 V DC, 0.5 A 1 1 DX561 1TNE968902R2301 0.12 8 / 8/ – 24 V DC Relay 24 V DC, 120 /   240 V AC, 2 A 1 1 DX571 1TNE968902R2302 0.15 – / – / 16 24 V DC Transistor 24 V DC, 0.1A HE10-20 – DC561 1TNE968902R2001 0.12 – / – / 16 24 V DC Transistor 24 V DC, 0.5 A 1 1 DC562 1SAP231900R0000 0.15 Terminal blocks (9 or 11 poles) are necessary for each S500-eCo I/O. The terminal blocks must be ordered separately. Analog I/O   – Each channel can be configured individually   – Resolution:    - AI561, AO561, AX561: 12 bits/11 bits + sign   - AI562, AI563: 15 bits + sign. Number of Input signal Output signal Terminal block required Type Order code Price Weight(1 pce) AI/AO 9 poles 11 poles kg 4 / 0 ±2.5 V, ±5 V, 0...5 V,  0...10 V, 0...20 mA,  4...20 mA – 1 1 AI561 1TNE968902R1101 0.12 2 / 0 PT100, PT1000, Ni100,  Ni1000, Resistance:   150 Ω, 300 Ω – – 1 AI562 1TNE968902R1102 0.12 4 / 0 S, T, R, E, N, K, J,   Voltage range: ±80 mV – 1 1 AI563 1TNE968902R1103 0.12 0 / 2 – -10...+10 V, 0...20 mA,  4...20 mA – 1 AO561 1TNE968902R1201 0.12 4 / 2 ±2.5 V, ±5 V, 0...5 V,  0...10 V, 0...20 mA,  4...20 mA -10...+10 V, 0...20 mA,  4...20 mA 1 1 AX561 1TNE968902R1301 0.13 Terminal blocks (9 or 11 poles) are necessary for each S500-eCo I/O. The terminal blocks must be ordered separately.  DI561 AI562 AX561 3

ABB  PLC Automation  |  3/39 AC500-eCo Ordering data Positioning module   – For central expansion of the AC500 or AC500-eCo CPUs   – For decentralized expansion in combination with communication interface modules CI50X-PNIO or   CI54X-DP   – The FM562 module provides Pulse Train Outputs for 2 axes. Profile generator integrated. Number of axis Input signal Output signal Terminal block required Type Order code Price Weight(1 pce) 9 poles 11 poles kg 2 4 digital inputs 24 V  (2 per axis) 4 pulse outputs  RS422 (2 per axis) 1 1 FM562 1SAP233100R0001 0.15 Terminal blocks (9 or 11 poles) are necessary for each S500-eCo I/O. The terminal blocks must be ordered separately.  Library PS552-MC-E is required for programming this module. Accessories Description Type Order code Price Weight(1 pce) kg SD Memory Card 2 GB needs the MC503 option MC502 1SAP180100R0001 0.020 SD Memory Card adapter MC503  1TNE968901R0100 0.010 Programming cable USB = RS485 Sub-D, 3 m TK503 1TNE968901R1100 0.400 Programming cable USB = RS485 Terminal block, 3 m TK504 1TNE968901R2100 0.400 RS485 isolator, Sub-D 9 poles / Terminal 5 poles for COM1 TK506 1SAP186100R0001 0.080 Real time clock option board, battery CR2032 not included TA561-RTC (1) 1SAP181400R0001 0.007 RS485 serial adapter COM2, pluggable screw terminal block included TA562-RS 1TNE968901R4300 0.007 Combined Real Time Clock option with RS485 serial   adapter COM2, pluggable screw terminal block, included TA562-RS-RTC (1) 1SAP181500R0001 0.012 Wall Mounting Accessory for AC500-eCo CPU and S500-eCo   I/O modules (100 pieces per case) TA566 1TNE968901R3107 0.450 Set of accessories: 6 x plastic cover for option slot,   6 x 5 pole terminal block, 6 x 5 pole screw terminal block  for COM2 serial interface. TA570 1TNE968901R3203 0.090 Digital input simulator for onboard I/O of CPU, 6 x switch, 24 V DC TA571-SIM 1TNE968903R0203 0.040 (1) Standard battery CR 2032 has to be purchased separately. Terminal blocks for S500-eCo I/O modules and AC500-eCo CPUs Number of poles Connection type Cable entry Type Order code Price Weight(1 pce) kg 9 Screw Side TA563-9 1TNE968901R3101 0.017 11 Screw Side TA563-11 1TNE968901R3102 0.020 9 Screw Front TA564-9 1TNE968901R3103 0.026 11 Screw Front TA564-11 1TNE968901R3104 0.035 9 Spring Front TA565-9 1TNE968901R3105 0.016 11 Spring Front TA565-11 1TNE968901R3106 0.020   Only ABB terminal blocks must be used with AC500-eCo.   Sales package for these terminal blocks = 6. TA562-RS-RTC TA562-RS TA561-RTC TA570 FM562 TA565-9 TA564-11 TK506 TA563-9 3

3/40  |  ABB  PLC Automation AC500-eCo Technical data AC500-eCo CPUs Type PM554-TP PM554-RP PM554-RP-AC PM554-TP-ETH PM556-TP-ETH Supply voltage 24 V DC 100-240 V AC 24 V DC Current consumption on 24 V DC 100 V AC 240 V AC 24 V DC Min. typ. (module alone) 0.06 A 0.08 A 0.02 A 0.012 A 0.07 A 0.07 A Max. typ. (I/Os) 0.18 A 0.22 A 0.2 A 0.11 A 0.19 A 0.19 A Program memory 128 kB 512 kB Integrated data memory 14 kB thereof 2 kB saved 130 kB thereof 2 kB saved Web server's data for user RAM disk – 512 kB 1024 kB Data buffering (of saved data) flash memory Real-time clock (option with battery back-up) (1)  Program execution Cyclical  Time controlled  Multi tasking no, 1 task + 1 interrupt task max. Interruption  User program protection by password  Cycle time for 1 instruction (minimum) Binary 0.08 µs Word 0.1 µs Floating 1.2 µs Onboard digital inputs Channels 8 (including 2 counter inputs) Signal voltage 24 V DC Onboard digital outputs Channels 6 (including 2 PWM outputs) Relay / Transistor Transistor Relay Relay Relay Transistor Transistor Rated voltage 24 V DC 240 V AC 240 V AC 240 V AC 24 V DC 24 V DC Nominal current per channel 0.5 A 2 A resistive 2 A resistive 2 A resistive 0.5 A 0.5 A Onboard analog outputs Channels - signal ranges - Onboard analog inputs Channels - signal ranges - Max. number of centralized inputs/outputs Max. number of extension modules  on I/O bus up to max. 10 (S500 and/or S500-eCo modules allowed) Digital inputs 320 + 8 outputs 320 + 6 Analog inputs 160 outputs 160 Max. number of decentralized inputs/outputs I/O modules decentralized on CS31 bus: up to 31 stations with up to 120 DI / 120 DO each or up to 32 AI/32 AO per station Internal interfaces COM1 RS485  Sub-D connection  Programming, Modbus, ASCII, CS31  COM2 (option) (2) RS485  Terminal block  Programming, Modbus, ASCII  Ethernet RJ45 –  Ethernet functions: Programming, Modbus  TCP/IP, UDP/IP, integrated Web server,   DHCP, FTP server, SNTP client –  SMTP –  RUN/STOP switch  LED display for power, status and error  Approvals see detailed overview page 154 or www.abb.com/plc (1) Real-time clock requires optional TA561-RTC or TA562-RS-RTC.(2) COM2 requires TA562-RS-RTC or TA562-RS. 3

ABB  PLC Automation  |  3/41 AC500-eCo Technical data AC500-eCo CPUs Type PM564-TP PM564-RP PM564-RP-AC PM564-TP-ETH PM566-TP-ETH PM564-RP-ETH PM564-RP-ETH-AC Supply voltage 24 V DC 100-240 V AC 24 V DC 100-240 V AC Current consumption on 24 V DC 100 V AC 240 V AC 24 V DC 100 V AC 240 V AC Min. typ. (module alone) 0.095 A 0.11 A 0.02 A 0.011 A 0.10 A 0.10 A 0.12 A 0.023 A 0.014 A Max. typ. (I/Os) 0.21 A 0.24 A 0.21 A 0.125 A 0.22 A 0.22 A 0.25 A 0.22 A 0.13 A Program memory 128 kB 512 kB 128 kB 0.22 A 0.13 A Integrated data memory 14 kB thereof 2 kB saved 130 kB thereof   2 kB saved 14 kB thereof 2 kB saved Web server's data for user RAM disk 512 kB 1024 kB 512 kB Data buffering (of saved data) flash memory Real-time clock (option with battery back-up) (1)  Program execution Cyclical  Time controlled  Multi tasking no, 1 task + 1 interrupt task max. Interruption  User program protection by password  Cycle time for 1 instruction (minimum) Binary 0.08 µs Word 0.1 µs Floating 1.2 µs Onboard digital inputs Channels 6 (including 2 counter inputs) Signal voltage 24 V DC Onboard digital outputs Channels 6 (including 2 PWM outputs) Relay / Transistor Transistor Relay Relay Transistor Transistor Relay Relay Rated voltage 24 V DC 240 V AC 240 V AC 24 V DC 24 V DC 240 V AC 240 V AC Nominal current per channel 0.5 A 2 A resistive 2 A resistive 0.5 A 0.5 A 2 A resistive 2 A resistive Onboard analog inputs Channels 2 signal ranges 0...10 V / can be configured as digital input 24 V DC Onboard analog outputs Channels 1 signal ranges 0...10 V / 0...20 mA / 4...20 mA Max. number of centralized inputs/outputs Max. number of extension modules  on I/O bus up to max. 10 (S500 and/or S500-eCo modules allowed) Digital inputs 320 + 8 outputs 320 + 6 Analog inputs 160 + 2 outputs 160 + 1 Max. number of decentralized inputs/outputs I/O modules decentralized on CS31 bus: up to 31 stations with up to 120 DI / 120 DO each or up to 32 AI/32 AO per station Internal interfaces COM1 RS485  Sub-D connection  Programming, Modbus, ASCII, CS31  COM2 (option) (2) RS485  Terminal block  Programming, Modbus, ASCII  Ethernet RJ45 –  Ethernet functions: Programming,  Modbus TCP/IP, UDP/IP, integrated  Web  server, DHCP, FTP server, SNTP client –  SMTP  RUN/STOP switch  LED display for power, status and error  Approvals see detailed overview page 154   or www.abb.com/plc (1) Real-time clock requires optional TA561-RTC or TA562-RS-RTC.(2) COM2 requires TA562-RS-RTC or TA562-RS. 3

3/42  |  ABB  PLC Automation AC500-eCo Technical data Digital S500-eCo I/O modules Type DI561 DI562 DI571 DI572 DO561 DO562 Supply voltage – – – – 24 V DC 24 V DC Current consumption on UP Max. typ. (without load current) – – – – 0.005 A 0.005 A Number of channels per module Digital inputs 8 16 8 (AC) 16 (AC) – – outputs – – – – 8 16 Configurable as Input or Output DC – – – – – – Relay / Transistor – – – – Transistor Transistor Additional configuration of channels as: Fast Counter no not applicable Digital inputs Input signal voltage 24 V DC 100-240 V AC – – Input time delay typically 4...8 ms typically 15 ms / 30 ms – – Input current per channel At Input voltage 24 V DC typically 5 mA – – – – 5 V DC typically 1 mA – – – – 15 V DC 2.5 mA – – – – 30 V DC 8 mA – – – – 40 V AC – – 3 mA – – 164 V AC – – 6 mA – – Output current Nominal current per channel – – – – 0.5 A at UP = 24 V  Maximum (total current of all channels) – – – – 4 A 8 A Residual current at signal state 0 – – – – 0.5 mA Demagnetization when switching off  inductive loads – – – – must be provided externally Switching frequency For resistive load – – – – limited by CPU cycle time For inductive load – – – – max. 0.5 Hz For lamp load – – – – max. 11 Hz at max. 5 W Short circuit / overload proofness – – – – no Overload indication (I 0.7 A) – – – – no Output current limiting – – – – no Proofness against reverse feeding of 24 V signals – – – – no Contact rating For resistive load, max. – – – – – – For inductive load, max. – – – – – – For lamp load – – – – – – Lifetime (switching cycles) Mechanical lifetime – – – – – – Lifetime under load – – – – – – Maximum cable length for connected process signals Cable shielded 500 m unshielded 300 m 150 m Potential isolation Per module       Between the channels input – per group of 8  per group of 8 – – output – – – – –  – Voltage supply for the module's  logic internal via I/O bus Fieldbus connection Suitable communication interface module CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP, CI581-CN, CI582-CN, DC551-CS31,  CI592-CS31 3

ABB  PLC Automation  |  3/43 AC500-eCo Technical data Digital S500-eCo I/O modules Type DO571 DO572 DO573 Supply voltage 24 V DC Current consumption on UP Max. typ. (without load current) 0.050 A – 0.050 A Number of channels per module Digital inputs – – – outputs 8 8 16 Configurable as Input or Output DC – – – Relay / Transistor Relay triac (AC) Relay Process voltage DC 24 V – – Digital inputs Input signal voltage – – – Input time delay – – – Input current per channel At Input voltage 24 V DC – – – 5 V DC – – – 15 V DC – – – 30 V DC – – – Output current Nominal current per channel 2 A (24 V DC / 120 V AC /   240 V AC, resistive load) 0.3 A at   100...240 V AC 2 A (24 V DC / 120 V AC /   240 V AC, resistive load) Maximum (total current of all channels) 2 x 8 A 2.4 A / 8 x 0.3 A max 10 A per group  (20 A per module) Residual current at signal state 0 – 1.1 mA rms at 132 V AC and   1.8 mA rms at 264 V AC – Demagnetization when switching off  inductive loads must be performed externally Switching frequency For resistive load 1 Hz max. 10 Hz max. 1 Hz max. For inductive load – – – For lamp load 1 Hz max. 10 Hz max. 1 Hz max. Short circuit / overload proofness no Overload indication (I 0.7 A) no Output current limiting no Proofness against reverse feeding of 24 V signals yes – yes Contact rating For resistive load, max. 2 A 0.3 A 2 A For inductive load, max. – – – For lamp load 200 W at 230 V AC   30 W at 24 V DC – 200 W at 230 V AC   30 W at 24 V DC Lifetime (switching cycles) Mechanical lifetime 100 000 – 100 000 Lifetime under load 100 000 at rated load – 100 000 at rated load Maximum cable length for connected process signals Cable shielded 500 m unshielded 150 m Potential isolation Per module between outputs and logic  between outputs and logic Between the channels input – – – output per group of 4  per group of 8 Voltage supply for the module's logic internal via I/O bus Fieldbus connection Suitable communication interface module CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP, CI581-CN, CI582-CN, DC551-CS31, CI592-CS31 3

3/44  |  ABB  PLC Automation AC500-eCo Technical data Digital S500-eCo I/O modules Type DX561 DX571 DC561 DC562 Supply voltage 24 V DC Current consumption on UP Max. typ. (without load current) 0.005 A 0.050 A 0.010 A 0.010 A Number of channels per module Digital inputs 8 8 – – outputs 8 8 – – Configurable as Input or Output DC – – 16 16 Relays / Transistor Transistor Relay Transistor Transistor Process voltage DC 24 V 24 V 24 V 24 V Digital inputs Input signal voltage 24 V DC  24 V DC 24 V DC 24 V DC Input time delay typically 4...8 ms typically 8 ms Input current per channel At Input voltage 24 V DC typically 5 mA typically 5 mA typically 4 mA typically 5 mA 5 V DC 1 mA 1 mA 1 mA typically 1 mA 15 V DC 2.5 mA 2.5 mA 2.5 mA 2.5 mA 30 V DC 6.5 mA 6.5 mA 6 mA 8 mA Output current Nominal current per channel 0.5 A at UP = 24 V DC 2 A (24 V DC / 120 V AC /   240 V AC, resistive load) 0.1 A at UP = 24 V DC 0.5 A at UP = 24 V DC Maximum (total current of all channels) 4 A 2 x 8 A 1.6 A 8 A Residual current at signal state 0 0.5 mA – 0.5 mA 0.5 mA Demagnetization when switching off  inductive loads must be performed externally Switching frequency For resistive load Limited by CPU cycle time 1Hz max. Limited by CPU cycle time For inductive load 0.5 Hz max. – 0.5 Hz max. 0.5 Hz max. For lamp load 11 Hz max. at max. 5 W 1 Hz max. – 11 Hz max. at max. 5 W Short circuit / overload proofness no Overload indication (I 0.7 A) no Output current limiting no Proofness against reverse feeding of 24 V signals no yes no no Contact rating For resistive load, max. – 2 A – – For inductive load, max. – – – – For lamp load – 200 W at 230 V AC   30 W at 24 V DC – – Lifetime (switching cycles) Mechanical lifetime – 100 000 – – Lifetime under load – 100 000 at rated load – – Maximum cable length for connected process signals Cable shielded 500 m unshielded 150 m Potential isolation Per module  –   Between the channels input – – – – output –  per group of 4 – – Voltage supply for the module's logic internal via I/O bus Fieldbus connection Suitable communication interface module CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP, CI581-CN, CI582-CN, DC551-CS31, CI592-CS31 3

ABB  PLC Automation  |  3/45 AC500-eCo Technical data Analog S500-eCo I/O modules Type AI561 AO561 AX561 AI562 AI563 Supply voltage 24 V DC Current consumption on UP Max. typ. (without load current) 0.100 A 0.100 A 0.140 A 0.040 A 0.100 A Number of channels per module Analog inputs 4 – 4 2 4 outputs – 2 2 – – Inputs, individually configurable -2.5…+2.5 V  11 bits + sign  –  – – -5…+5 V  11 bits + sign  –  – – -10…+10 V  11 bits + sign – – – – – 0…5 V  12 bits  –  – – 0…10 V  12 bits  –  – – 0…20 mA, 4…20 mA  12 bits  –  – – RTD – – – 2 – Pt100 -50…+400 °C (2/3- wire) – – –  – Pt1000 -50…+400 °C (2/3-wire) – – –  – Ni100 / Ni1000 -50…+150 °C (2/3-wire) – – –  – Resistor 0…150 Ω/0...300 Ω – – –  – Thermocouple Types J, K, T, N, S, E, R – – – –  Voltage -80...+80 mV – – – –  Outputs, individually configurable -10...+10 V –   – – 0…20 mA –   – – 4…20 mA –   – – Potential isolation Per module – – –   Fieldbus connection Suitable communication interface module CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP, CI581-CN, CI582-CN, DC551-CS31, CI592-CS31 3

3/46  |  ABB  PLC Automation AC500-eCo Technical data FM562  positioning module The FM562 module contains Pulse Train Outputs for 2 axes. Profile generator for simple motion control tasks are integrated. The RS422 outputs allow a direct connection to Stepper- or Servo drives. Function blocks in PLCopen ®  motion control style allow the integration of the module in an  application. These function blocks are contained in the library PS552-MC-E. Type FM562 Functionality Number of axis 2 Digital inputs 2 digital inputs per axis  Function: for axis enable or limit switch Pulse outputs Modes cw/ccw or pulse/direction  Built in profile generators Data of the digital inputs Signal voltage 24 V DC Input current at 24 V DC typically 5 mA Potential isolation by groups of 2 Data of pulse outputs Signal RS422 (differential) Frequency range 0...250 kHz Potential isolation RS422 outputs of both axis in one group isolated against the inputs, the process voltage and the PLC CPU logic Maximum cable length for digital inputs Cable shielded 500 m unshielded 300 m Maximum cable length for pulse outputs Cable shielded 300 m unshielded 30 m Process voltage UP Nominal voltage 24 V DC Current consumption on UP typically 0.04 A Reverse polarity protection  Potential isolation Per module  Voltage supply for the internal logic From UP / ZP with isolation Fieldbus connection Suitable communication interface module CI501-PNIO, CI502-PNIO, CI504-PNIO, CI506-PNIO, CI541-DP, CI542-DP 3

ABB  PLC Automation  |  3/47 AC500-eCo System data Environmental conditions    Process and supply voltages    24 V DC Process and supply voltage 24 V DC (-15 %, +20 % without ripple) Absolute limits 19.2...30 V inclusive ripple Ripple 5 % Protection against reverse polarity 10 s 120 V AC Line voltage 120 V AC (-15 %, +10 %) Frequency 47...62.4 Hz / 50...60 Hz (-6 %, +4 %) 230 V AC Line voltage 230 V AC (-15 %, +10 %) Frequency 47...62.4 Hz / 50...60 Hz (-6 %, +4 %) 120–240 V AC Wide-range supplyLine voltage 102...264 V / 120..240 V (-15 %, +10 %) Frequency 47...62.4 Hz / 50...60 Hz (-6 %, +4 %) Allowed interruptions of power supply DC supply Interruption 10 ms, time between 2 interruptions 1 s, PS2 AC supply Interruption 0.5 periods, time between 2 interruptions 1 s Important: Exceeding the maximum power supply voltage ( 30 V DC) for process or supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. The creepage distances and clearances meet the requirements of the overvoltage category II, pollution degree 2.   For the supply of the modules, power supply units according to PELV specifications must be used.   Climatic conditions Temperature Operation 0...60 °C (horizontal mounting of modules)0...40 °C (vertical mounting of modules and output load reduced to 50 % per group) Storage -40...+70 °C Transport -40...+70 °C Humidity Without condensation Max. 95 % Air pressure Operation 800 hPa / 2000 m Storage 660 hPa / 3500 m Electromagnetic Compatibility Radiated emission (radio disturbances) Acc. to IEC61000-6-4 Conducted emission (radio disturbances) Acc. to IEC61000-6-4 Electrostatic discharge (ESD) Acc. to EN 61000-4-2, zone B, criterion B Fast transient interference voltages (burst) Acc. to EN 61000-4-4, zone B, criterion B High energy transient interference voltages (surge) Acc. to EN 61000-4-5, zone B, criterion B Influence of radiated disturbances Acc. to IEC 61000-4-3, zone B, criterion A Influence of line-conducted interferences Acc. to IEC 61000-4-6, zone B, criterion A In order to prevent operating malfunctions, it is recommended, that the operating personnel discharge themselves prior to touching communication connectors or perform other suitable measures to reduce effects of electrostatic discharges. The connector of the I/O-Bus must not be touched during operation. Mechanical data Wiring method Available types of terminal Spring terminals, screw terminals Degree of protection IP 20 (if all terminal screws are tightened) Vibration resistance Acc. to IEC 61131-2 Shock resistance Acc. to IEC 60068-2-27 Assembly position Horizontal no derating Vertical max. ambient temp. 40°C and output load reduced to 50% per group Assembly on DIN rail Acc. to IEC 60715 DIN rail type 35 mm, depth 7.5 mm or 15 mm Assembly with screws Screw diameter 4 mm Fastening torque 1.2 Nm Main dimensions  mm, inches 135  5.31” 75  2.96” 82 3.23” 135  5.31” 75  2.96” 34 1.34” 3

3/48  |  ABB  PLC Automation AC500-eCo System data Environmental tests Climatic and mechanical tests Storage Cold withstand test IEC 60068-2-1 Test Ab: cold withstand test -40 °C / 16 h Dry heat withstand test IEC 60068-2-2 Test Bb: dry heat withstand test +70 °C / 16 h Humidity Damp heat test IEC 60068-2-30 Test Db: Cyclic (12 h / 12 h)   Damp-Heat Test 55 °C, 93 % r. H. / 25 °C, 95 % r. H., 2 cycles Insulation Test Acc. to IEC 61131-2 Vibration resistance DIN rail mounting all three axes  5...11.9 Hz, continuous 3.5 mm  11.9…150 Hz, continuous 1 g With SD Memory Card inserted 15…150 Hz, continuous 1 g Shock resistance DIN rail mounting IEC 60068-2-27: all 3 axes 15 g, 11 ms, half-sinusoidal EMC immunity tests Electrostatic discharge (ESD) Electrostatic voltage in case of   air discharge 8 kV Electrostatic voltage in case of   contact discharge 6 kV Fast transient interference  voltages (burst) Supply voltage units (AC, DC) 2 kV Digital inputs/outputs (24 V DC) 2 kV Digital inputs/outputs (120/230 V AC) 2 kV Analog inputs/outputs 1 kV CS31 system bus 2 kV Serial RS-485 interfaces (COM) 2 kV Ethernet 1 kV I/O supply, DC-out 1 kV High energy transient interference voltages (surge) Power supply AC 2 kV CM (1) / 1 kV DM (2) Power supply DC 1 kV CM (1) / 0.5 kV DM (2) DC I/O supply, add. DC-supply-out 0.5 kV CM (1) / 0.5 kV DM (2) Buses, shielded 1 kV CM (1) AC-I/O unshielded 2 kV CM (1) / 1 kV DM (2) I/O analog, I/O DC unshielded 1 kV CM (1) / 0.5 kV DM (2) Influence of radiated disturbances Test field strength 10 V/m Influence of line-conducted interferences Test voltage 3V zone B, 10 V is also met. (1) CM = Common Mode.(2) DM = Differential Mode. 3

ABB  PLC Automation  |  3/49 3

4/50  |  ABB  PLC Automation 4

ABB  PLC Automation  |  4/51 AC500 High performance modular PLC Key features  4/52 Ordering data  4/53 Technical data  4/60 System data  4/84 4

4/52  |  ABB  PLC Automation AC500 Key features Common AC500 platform benefits: Automation Builder engineering suite, I/O modules, scalable and flexible A high performance PLC:–  Highly modular–  From 8 to +80 000 I/Os–   More communication possibilities  (Ethernet, Internet, PROFINET ® ,  PROFIBUS ® , Modbus ® , CANopen ® ,  EtherCAT ® …) –  Eight programming languages   available (five IEC61131-3, CFC, C-code and C++) – Data logging–  SD card for program back-up–  High Availability (HA) option–  Screw or spring terminal for I/Os–  Extensive programming libraries 4

ABB  PLC Automation  |  4/53 AC500 CPUs   – 2 internal serial interfaces, RS232 / RS485 configurable   –  Display and 8 function keys for diagnosis and status   – Centrally expandable with up to 10 I/O modules, 320 I/Os (S500 and/or S500-eCo modules allowed)   –  Simultaneous operation of up to 4 external communication modules in any desired combination   –  Optional SD card for data storage and program backup   –  Can also be used as slave on PROFIBUS ®  DP, DeviceNet or CANopen ®  via FieldBusPlug, CANopen ®  also  using CM588 slave communication module   – Ethernet version provides web server and IEC 60870-5-104 remote control protocol. Program memory Cycle time in µs  per instruction min. Integrated communication Type Order code Price Weight(1 pce) kB Bit/Word/Float. point kg 128 0.06 / 0.09 / 0.7 2 x serial PM572 1SAP130200R0200         0.135 512 0.06 / 0.09 / 0.7 Ethernet (2), 2 x serial PM573-ETH (1) 1SAP130300R0271 0.150 512 0.05 / 0.06 / 0.5 2 x serial PM582 1SAP140200R0201 0.135 1024 0.05 / 0.06 / 0.5 Ethernet (2), 2 x serial PM583-ETH (1) 1SAP140300R0271 0.150 1024 0.004 / 0.008 / 0.008 Ethernet (2), 2 x serial PM585-ETH (1) 1SAP140500R0271 0.150 2048 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM590-ETH (1) 1SAP150000R0271 0.150 4096 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM591-ETH (1) 1SAP150100R0271 0.150 4096 0.002 / 0.004 / 0.004 2 x Ethernet (2), 1 x serial PM591-2ETH (1)(5) 1SAP150100R0277 0.150 4096 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM592-ETH (1)(3) 1SAP150200R0271 0.150 PM572 PM592 AC500 Ordering data AC500 CPU PM595   – 2 Ethernet interfaces with integrated switch and software configurable protocol (PROFINET, EtherCAT (4))   – 2 independent Ethernet interfaces   – 2 serial interfaces, RS232 / RS485 configurable    – Provides web server and IEC 60870-5-104 telecontrol protocol   – Centrally expandable with up to 10 I/O modules (S500 and/or S500-eCo modules allowed)   – Simultaneous operation of up to 2 external communication modules in any desired combination Program memory Cycle time in µs  per instruction min. Integrated communication Type Order code Price Weight(1 pce) MB Bit/Word/Float. point kg 16 0.0006/0.001/0.001 2 x Ethernet (2 Ports switch),   2 x Ethernet (2), 2 x serial PM595-4ETH-F (3) 1SAP155500R0279 1.050 (1) Ethernet communication.(2) Provides integrated web server and IEC 60870-5-104 remote control protocol on each interface independently.(3) Provides integrated 4 GB flashdisk for user data storage and data logging.(4) Availability on demand.(5) Only to be used with dedicated terminal base TB523-2ETH. PM595-4ETH-F AC500 Machine controller kits    – Complete product bundle providing all the needed devices for a machine controller delivered under one  single order code. Program memory Cycle time in µs  per instruction min. Contents / Integrated communication Type Order code Price Weight(1 pce) kB Bit/Word/Float. point kg 1024 0.004 / 0.008 / 0.008 PM585-ETH, CM579-ETHCAT, TB511-ETH  Ethernet (2), 2 x serial, EtherCAT Master PM585-MC-KIT 1SAP140500R0379 0.500 2048 0.002 / 0.004 / 0.004 PM590-ETH, CM579-ETHCAT, TB521-ETH,  TA524  Ethernet (2), 2 x serial, EtherCAT Master PM590-MC-KIT  1SAP150000R0379 0.500 PM585-MC-KIT 4

4/54  |  ABB  PLC Automation AC500 Ordering data Terminal base   – For mounting and connection of the CPUs and communication modules, not needed for PM595   – 1 to 4 plug-in communication modules   – Connection for communication coupler integrated in the CPU   – I/O interface for direct connection of up to 10 expansion modules   – Fieldbus-neutral FieldBusPlug-Slave interface not for TB523-2ETH   – Connection COM1: 9-pole pluggable terminal block   – Connection COM2: 9-pole Sub-D (not for TB523-2ETH). Number of  coupler slots Connection for coupler integrated in the CPU Type Order code Price Weight(1 pce) kg 1 Ethernet RJ45 TB511-ETH 1SAP111100R0270 0.215 2 Ethernet RJ45 TB521-ETH 1SAP112100R0270 0.215 2 2x Ethernet RJ45 TB523-2ETH (1) 1SAP112300R0277 0.250 4 Ethernet RJ45 TB541-ETH 1SAP114100R0270 0.215 Note: These TBs are compatible with previous AC500 CPU versions (R01xx) and new ones (R02xx).(1) Can only be used together the PM591-2ETH. TB511-ETH TB541-ETH AC500 Condition Monitoring CMS   – PLC integrated condition monitoring and fast protection for high frequency signals (vibration, current ,  voltage, speed/encoder)   – FM502-CMS module needs function module terminal base TF5x1 for direct interfacing to CPU,   communication couplers, other I/O   – for stand-alone or control/safety integrated condition monitoring   – PM592 CPU to be used on same TF5x1 for data storage and signal processing or communication   – C-code interface for own complex diagnosis algorithmns, 4GB Flash disk for raw fingerprints and   indicator trending   – FM502-CMS module:   – 16 fast, precise analog inputs, all synchronously sampled; configurable as IEPE or +-10V   – individual measurement configuration (start,stop,trigger) per channel   –  per channel up to 50ksamples/s and 24bit ADC resolution, adjustable sampling   – encoder inputs (5V or 24V) up to 300kHz counter; 12 modes, incl. absloute SSI (1MHz)   – fast data logging, compact WAV-Files delivered automatically to CPU, incl. synchronized encoder signal  if configured   – analogue values always available for fast protection in I/O image of CPU   – Included in Automation Builder: Configuration, libraries for CMS control and wav file handling, examples   – Available download package: Signal processing library, example programs with simple diagnosis, logging  and automated triggering (2) Number of  coupler slots Description Type Order code Price Weight(1 pce) kg n.a.  Function Module for Condition Monitoring Systems,   16AI, 2DI, 2DC, 1x Encoder (A, B, Z) FM502-CMS (3) 1SAP260400R0001 0.215 0 Function module terminal base for FM502, no coupler  slots, 1x ETHERNET, 1x serial, spring terminals, 24VDC TF501-CMS (1)(3) 1SAP117000R0271 0.350 2 Function module terminal base for FM502, 2x coupler  slots, 1x ETHERNET, 1x serial, spring terminals, 24VDC TF521-CMS (1)(3) 1SAP117200R0271 0.400 (1) Can only be used together with FM502 and PM592-ETH(2) Download of Package under "Application Examples" at www.abb.com/plc(3) Availability planned for Q1/2016. FM502-CMS TF501-CMS TF521-CMS 4

ABB  PLC Automation  |  4/55 AC500 Ordering data CM592-DP I/O modules   –  For central expansion of the AC500 or AC500-eCo CPUs   –  For decentralized expansion in combination with communication interface modules on CS31, PROFINET ®   IO, PROFIBUS ®  DP, CANopen ®  modules   –  DC: Channels can be configured individually as inputs or outputs   –  Plug-in electronic modules, terminal unit required (refer to table below). Digital I/O Number of  Input signal Output type Output signal Terminal units Screw / Spring Type Order code Price Weight(1 pce) DI/DO/DC kg 32 / – / – 24 V DC – – TU515 / TU516 DI524 1SAP240000R0001 0.200 – / – / 16 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DC522 1SAP240600R0001 0.200 – / – / 24 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DC523 1SAP240500R0001 0.200 16 / – / 16 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DC532 1SAP240100R0001 0.200 8 / 8 / – 24 V DC Relay 230 V AC, 3 A (1) TU531 / TU532 DX522 1SAP245200R0001 0.300 8 / 4 / – 230 V AC Relay 230 V AC, 3 A (1) TU531 / TU532 DX531 1SAP245000R0001 0.300 – / 32 / – 24 V DC Transistor 24 V DC, 0.5 A TU515 / TU516 DO524 1SAP240700R0001 0.200 (1) Relay outputs, changeover contacts.. Communication modules Protocol Connections Type Order code Price Weight(1 pce) kg PROFIBUS ®  DP V0/V1 master Sub-D socket 9 poles CM592-DP (1) 1SAP173200R0001 0.115 Ethernet   (TCP/IP, UDP/IP,  Modbus ®  TCP) 2 x RJ45 - integrated switch CM597-ETH 1SAP173700R0001 0.115 CANopen ®  master Terminal block 2 x 5 poles spring CM598-CN (1) 1SAP173800R0001 0.115 CANopen ®  slave Terminal block 2 x 5 poles spring CM588-CN 1SAP172800R0001 0.115 PROFINET ®  I/O RT controller 2 x RJ45 - integrated switch CM579-PNIO 1SAP170901R0101 0.115 PROFINET ®  IO RT device 2xRJ45 - integrated switch CM589-PNIO 1SAP172900R0011 0.115 EtherCAT ®  master 2 x RJ45 CM579-ETHCAT (1) 1SAP170902R0101 0.115 Serial + co-processor 2 x RS-232/485 on spring terminal blocks CM574-RS 1SAP170400R0201 0.115 Serial RCOM 2 x RS-232/485 (1 x RCOM/1 x Console) CM574-RCOM 1SAP170401R0201 0.115 (1) Availability planned for Q1/2016 DO524 CM574-RSCM574-RCOM CM598-CN CM579-PNIO 4

4/56  |  ABB  PLC Automation AC500 Ordering data Analog I/O Number of  Input signal Output signal Terminal units  Screw / Spring Type Order code Price Weight(1 pce) AI/AO kg 16 / 0 0...10 V, ±10 V 0/4...20 mA, PT100,  PT1000, Ni1000 – TU515 / TU516 AI523 1SAP250300R0001         0.200 4 / 4 ±10 V 0/4...20 mA TU515 / TU516 AX521 1SAP250100R0001 0.200 8 / 8 (max. 4 current  outputs) TU515 / TU516 AX522 1SAP250000R0001 0.200 0 / 16 (max. 8 current  outputs) – TU515 / TU516 AO523 1SAP250200R0001 0.200 8 / 0 0…5 V, 0…10 V, ±50 mV,  ±500 mV, 1 V, ±5 V, ±10 V,  0/4…20 mA, ±20 mA,  PT100, PT1000, Ni1000,  Cu50, 0…50 kΩ, S, T,  N, K, J – TU515 / TU516 AI531 1SAP250600R0001 0.200 Analog/digital mixed I/O Standard I/O module with high functionality:   – 16 digital input or 16 digital output channels   – 8 configurable In/Output channels   – first two inputs are also usable as high-speed counter (up to 50 kHz) together with AC500 CPU, CS31 or  CI5xx communication interface modules.   – 4 independent analog input channels configurable for voltage, current, 12 bit + sign, 1-2 wire connection   – Galvanic isolation per module   – Compatible with all CI5xx modules. Number of Input signal Output type Output signal  Terminal unit Screw / Spring Type Order code Price Weight(1 pce) AI/AO/DI/DO/DC kg 4 / 2 / 16 / - / 8 24 V DC/0…10 V,  -10…+10 V,  0…20 mA,   4…20 mA,   PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A/  -10…+10 V,   0…20 mA,   4…20 mA TU515 / TU516 DA501 1SAP250700R0001 0.200 4 / 2 / - / 16 / 8 24 V DC/0…10 V,  -10…+10 V,  0…20 mA,   4…20 mA,   PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A/  -10…+10 V,   0…20 mA,   4…20 mA TU515 / TU516 DA502 1SAP250800R0001 0.200 DA501 Multifunctional modules Functionality Number of  Input signal Output  type Output signal Terminal units  Screw / Spring Type Order code Price Weight(1 pce) DI/DO/DC kg Encoder module Encoder and  PWM module 2 / – / 8 24 V DC and  2 encoder  inputs  A/B/C   differential 2 PWM  outputs 24 V DC,  0.1 A TU515 / TU516 CD522 1SAP260300R0001 0.125   – DC541 occupies one communication module slot on the AC500 CPU terminal base, no terminal block required   – Usable with all CI5xx modules. Functionality Number of  Input signal Output  type Output signal Terminal unit Type Order code Price Weight(1 pce) DI/DO/DC kg Interrupt I/O and fast counter module Interrupt I/O   and fast counter – / – / 8 24 V DC Transistor 24 V DC, 0.5 A N/A (2) DC541-CM (1) 1SAP270000R0001 0.100 (1) Multifunctional module, refer to table on page 69 for details.(2) Occupies a communication module slot. AO523 CD522 DA502 4

ABB  PLC Automation  |  4/57 AC500 Ordering data From To Output signal  Terminal units Type Order code Price Weight(1 pce) kg Gateway on Ethernet based protocol - PROFINET ®  IO RT PROFINET ®  I/O – 3 x RS232/485   ASCII serial  interfaces TU520-ETH CI504-PNIO 1SAP221300R0001 0.200 PROFINET ®  I/O 1x CAN 2A/2B or CANopen ®   Master 2 x RS232/485   ASCII serial  interfaces TU520-ETH CI506-PNIO 1SAP221500R0001 0.200 Communication interface modules Number of Input signal Output type Output signal  Terminal units Screw / Spring Type Order code Price Weight(1 pce) AI/AO/DI/DO/DC kg For CS31-Bus - / - / 8 / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU551-CS31 /  TU552-CS31 DC551-CS31 1SAP220500R0001 0.200 - / - / - / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU551-CS31 /  TU552-CS31 CI590-CS31-HA 1SAP221100R0001 0.200 4 / 2 / 8 / - / 8 24 V DC/   0…10 V,   -10…+10 V,  0…20 mA,   4…20 mA,  PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A/   -10…+10 V,   0…20 mA,   4…20 mA TU551-CS31 /  TU552-CS31 CI592-CS31 1SAP221200R0001 0.200 For PROFIBUS ® -DP 4 / 2 / 8 / 8 / - 24 V DC/   0…10 V,   -10…+10 V,  0…20 mA,   4…20 mA,  PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A/   -10…+10 V,   0…20 mA,   4…20 mA (1) TU509/TU510/ TU517/TU518 CI541-DP 1SAP224100R0001 0.200 - / - / 8 / 8 / 8 24 V DC Transistor 24 V DC, 0.5 A TU509/TU510/ TU517/TU518 CI542-DP 1SAP224200R0001 0.200 For CANopen ® 4 / 2 / 8 / 8 / - 24 V DC/  0…10 V,   -10…+10 V,  0…20 mA,   4…20 mA,  PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A/   -10…+10 V,   0…20 mA,   4…20 mA TU509/TU510/ TU517/TU518 CI581-CN 1SAP228100R0001 0.200 - / - / 8 / 8 / 8 24 V DC Transistor 24 V DC, 0.5 A TU509/TU510/ TU517/TU518 CI582-CN 1SAP228200R0001 0.200 For Ethernet based protocol -  EtherCAT ® 4 / 2 / 8 / 8 / - 24 V DC/0…10 V,  -10…+10 V,   0…20 mA,   4…20 mA,   PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A /   -10…+10 V,   0…20 mA,   4…20 mA TU507-ETH /  TU508-ETH CI511-ETHCAT 1SAP220900R0001 0.200 - / - / 8 / 8 / 8 24 V DC Transistor 24 V DC, 0.5 A TU507-ETH /  TU508-ETH CI512-ETHCAT 1SAP221000R0001 0.200 For Ethernet based protocol - PROFINET ®  IO RT 4/2/8/8/- 24 V DC/0…10 V,  -10…+10 V,   0…20 mA,   4…20 mA,   PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A/   -10…+10 V,   0…20 mA,   4…20 mA TU507-ETH /  TU508-ETH CI501-PNIO 1SAP220600R0001 0.200 -/-/8/8/8 24 V DC Transistor 24 V DC, 0.5 A TU507-ETH /  TU508-ETH CI502-PNIO 1SAP220700R0001 0.200 CI581-CN CI511-ETHCAT CI501-PNIO CI504-PNIO CI541-DP 4

4/58  |  ABB  PLC Automation AC500 Ordering data Terminal units For digital and analog expansion modules and interface modules. Please note: for modules with relay outputs, terminal units for 230 V AC (TU531 / TU532) are required. For Supply Connection type Type Order code Price Weight(1 pce) kg Ethernet communication interface modules 24 V DC Screw TU507-ETH 1SAP214200R0001 0.300 Spring TU508-ETH 1SAP214000R0001 0.300 Ethernet gateway modules 24 V DC Spring TU520-ETH 1SAP214400R0001 0.300 CANopen ®  / PROFIBUS ®  DP (1) communication  interface modules 24 V DC Screw TU517 1SAP211400R0001 0.300 Spring TU518 1SAP211200R0001 0.300 PROFIBUS ®  DP / CANopen ®  communication  interface modules 24 V DC Screw TU509 1SAP211000R0001 0.300 Spring TU510 1SAP210800R0001 0.300 I/O modules 24 V DC Screw TU515 1SAP212200R0001 0.300 Spring TU516 1SAP212000R0001 0.300 I/O modules AC / relay 230 V AC Screw TU531 1SAP217200R0001 0.300 Spring TU532 1SAP217000R0001 0.300 CS31 interface modules 24 V DC Screw TU551-CS31 1SAP210600R0001 0.300 Spring TU552-CS31 1SAP210400R0001 0.300 (1) TU517/TU518 Terminal units can also be used with PROFIBUS ®  DP CI54x modules up to 1 Mbaud. TU515 TU520-ETH TU510 TU518 Terminal units compatibility Type For I/O modules For communication interface modules TU515   TU516 TU531   TU532 TU507-ETH  TU508-ETH TU509   TU510 TU517   TU518 TU520-ETH TU551-CS31  TU552-CS31 DA501  DA502  DC522  DC523  DC532  DI524  DX522  DX531  DO524  CD522  AI523  AI531  AO523  AX521  AX522  DC551-CS31  CI590-CS31-HA  CI592-CS31  CI501-PNIO  CI502-PNIO  CI504-PNIO  CI506-PNIO  CI511-ETHCAT  CI512-ETHCAT  CI541-DP    (1) CI542-DP    (1) CI581-CN   CI582-CN   (1) Can be used with baud rate up to 1 Mbaud. TU508-ETH 4

ABB  PLC Automation  |  4/59 AC500 Ordering data Accessories for AC500 For Description Type Order code Price Weight(1 pce) kg AC500 CPUs COM1 Programming cable Sub-D / terminal block, length 5 m TK502 1SAP180200R0101 0.400 AC500 CPUs COM2 Programming cable Sub-D / Sub-D, length 5 m TK501 1SAP180200R0001 0.400 AC500 CPUs Memory card (2 GB SD card) MC502 1SAP180100R0001 0.020 Lithium battery for data buffering TA521 1SAP180300R0001 0.100 I/O modules  Pluggable marker holder for I/O modules, packing unit  incl. 10 pcs. Template available in the AC500 online help  TA523  1SAP180500R0001 0.300 AC500 CPU´s, interface  module, communication  module and I/O modules White labels, packaging unit incl.10 pcs. TA525 1SAP180700R0001 0.100 Terminal base Communication Module, blind cap TA524 1SAP180600R0001 0.120 CPU terminal base Accessories for wall mounting, packing unit includes 10 pcs TA526 1SAP180800R0001 0.200 5-pole power plug for AC500. Spare part.   Can be plugged to CPU terminal base TB5x1.   Packing unit includes 5 pcs TA527 1SAP181100R0001 0.200 9-pole COM1 plug for AC500. Spare part.   Can be plugged to CPU terminal base TB5x1.   Packing unit includes 5 pcs TA528 1SAP181200R0001 0.200 Communication modules 9-pole spring plug for CM574-RS/RCOM. Spare part.  Packing includes 10 pcs TA532 1SAP182000R0001 5-pole spring plug for CM575-DN/CM578-CN. Spare part.  Packing includes 5 pcs TA533 1SAP182100R0001 2x5-pole spring plug for CM588-CN. Spare part.   Packing includes 5 pcs. TA534 1SAP182200R0001 10-pole spring plug for DC541-CM. Spare part.   Packing includes 10 pcs. TA536 1SAP183100R0001 AC500 basic training case CPU, I/Os, HMI PM583-ETH + MC502 + CM572-DP + AX561 +   DC551-CS31 + CI542-DP + CP635 + power supply +  Ethernet cables + simulation stand TA512-BAS 1SAP182400R0001 7.000 AC500 advanced training  case   CPU, I/Os, COM, encoder PM583-ETH + CM502 + CM574-RS + CM578-CN +  CM579-PNIO + CM579-ETHCAT + CI512-ETHCAT +  CP635 + CD522 + power supply + cables + simulation  stand TA513-ADV 1SAP182500R0001 8.800 AC500 CPUs PM595 Protective cap, spare-parts, 3 pieces TA540 1SAP182600R0001 0.200 Lithium battery for real-time-clock buffering TA541 1SAP182700R0001 0.030 Accessories for screw-mounting, 20 pieces TA543 1SAP182800R0001 0.100 MC502 AC500 basic training caseCPU, I/Os, HMI 4

4/60  |  ABB  PLC Automation AC500 Technical data AC500 CPUs Type PM572 PM573-ETH PM582 PM583-ETH PM585-ETH PM590-ETH PM591-ETH PM591-2ETH PM592-ETH PM595-4ETH-F Supply voltage 24 V DC Current consumption on 24 V DC Min. typ. (module alone) 0.050 A 0.110 A 0.050 A 0.110 A 0.150 A 0.150 A 0.400 A Max. typ. (all couplers and I/Os) 0.750 A 0.810 A 0.750 A 0.810 A 0.850 A 0.850 A 1.2 A User program memory – Flash EPROM  and RAM 128 kB 512 kB 512 kB 1024 kB 1024 kB 2048 kB 4096 kB 16384 kB Integrated user data memory 128 kB   thereof   12 kB   saved 512 kB   thereof   288 kB   saved 416 kB   thereof   288 kB   saved 1024 kB  thereof   288 kB   saved 2560 kB  thereof  1536 kB  saved 3072 kB   thereof   1536 kB   saved 5632 kB thereof   1536 kB saved 16384 kB   thereof   3072 kB   saved User Flashdisk (Data-storage, programm  access or also external with FTP) – Yes, 4 GB Flash   non removable Plug-in memory card Depending on SD-Card used : no SD-HC card allowed, use MC502 accessory Web server's data for user RAM disk – 1 024 kB – 4 096 kB 4 096 kB 8 MB 32 MB Cycle time for 1 instruction (minimum) Binary 0.06 µs 0.05 µs 0.004 µs 0.002 µs 0.0006 µs Word 0.09 µs 0.06 µs 0.008 µs 0.004 µs 0.001 µs Floating-point 0.7 µs 0.5 µs 0.008 µs 0.004 µs 0.001 µs Max. number of centralized inputs/outputs Max. number of extension modules on I/O bus up to max. 10 (S500 and/or S500-eCo modules allowed)  Digital inputs/outputs 320/320 Analog inputs/outputs 160/160 Max. number of decentralized inputs/outputs depends on the used standard Fieldbus (1) Data buffering battery Real-time clock (with battery back-up)  Program execution Cyclical / Time controlled / Multi tasking   /    /   User program protection by password  Internal interfaces COM1 RS232 / RS485 configurable  Connection (on terminal bases or CPU module) pluggable spring terminal block, use TK502 cable in accessory Programming,  Modbus ®  RTU, ASCII,  CS31 master  COM2 RS232 / RS485 configurable  Connection (on terminal bases or CPU module) Sub-D female 9 poles, use TK501 cable in accessoryProgramming,  Modbus ®  RTU, ASCII  FieldBusPlug Serial neutral interface  – Connection (on terminal bases) M12 male, 5 poles – Functions programming cable UTF-21-FBP, slave communication depending on FieldBusPlug used   (PROFIBUS ®  DP, CANopen ® , DeviceNet) – Ethernet Ethernet connection (on terminal bases) – RJ45 – RJ45 RJ45 RJ45 RJ45 2 x RJ45 RJ45 2 x RJ45 Ethernet functions: Programming, TCP/IP,  UDP/IP,  Modbus ®  TCP, integrated Web   server, IEC60870-5-104 remote control   protocol, SNTP (simple Network Time   Protocol), DHCP, FTP server HTTP, SMTP,  PING –  –        Ethernet based Fieldbus Ethernet connection (on CPU module) 4 x RJ45 (2 x  interfaces with  2-port switch) Dowloadable prototcols like: PROFINET ®  IO RT Controller / Device (2)  EtherCAT ®  (2) Master / Slave  LCD display LCD display and 8 function keys Function RUN / STOP, status, diagnosis RUN / STOP,  status,   diagnosis,  RESET LEDs for various status display –  Timer/Counter unlimited/unlimited Approvals See detailed page 154 or www.abb.com/plc (1) e.g. CS31 Fieldbus: up to 31 stations with up to 120 DIs / 120 DOs or up to 32 AIs / 32 AOs per station.(2) Availability on demand 4

ABB  PLC Automation  |  4/61 AC500 Technical data Digital S500 I/O modules Type DI524 DC522 DC523 DC532 Number of channels per module Digital inputs 32 – – 16 outputs – – – – Configurable channels DC  (configurable as inputs or outputs) – 16 24 16 Additional configuration of channels as Fast counter configuration of max. 2 channels per module, operating modes see table on page 83 Occupies max. 1 DO or DC when used as counter –    Connection via terminal unit     Digital inputs Input signal voltage 24 V DC Input characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state 5...15 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1 up to 32 ms Input current per channel At input voltage 24 V DC 5 mA typically 5 V DC 1 mA 15 V DC 5 mA 30 V DC 8 mA Digital outputs Transistor outputs 24 V DC, 0.5 A –    Readback of output –    Switching of load 24 V –    Output voltage at signal state 1 – process voltage UP minus 0.8 V Output current Nominal current per channel – 500 mA at UP = 24 V Maximum (total current of all channels) – 8 A Residual current at signal state 0 – 0.5 mA Demagnetization when switching off  inductive loads – by internal varistors Switching frequency For inductive load – 0.5 Hz max. For lamp load – 11 Hz max. at max. 5 W Short-circuit / overload proofness –    Overload indication (I 0.7 A) – after approx. 100 ms Output current limiting – yes, with automatic reclosure Proofness against reverse feeding of 24 V signals –    Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.150 A 0.100 A 0.150 A Max. typ. (min. + loads) 0.150 A 0.100 A + load 0.150 A + load Reverse polarity protection     Fuse for process voltage UP 10 A miniature fuse Connections for sensor voltage supply. Terminal  24 V and 0 V for each connection. Permitted load for each group of 4 or 8 connections: 0.5 A – 8 4 – Short-circuit and overload proof 24 VDC sensor supply voltage –   – Maximum cable length for connected process signals Cable shielded 1000 m unshielded 600 m Potential isolation Per module     Between channels input – – – – output – – – – Voltage supply for the module internally via extension bus interface (I/O bus) Fieldbus connection via AC500 CPU or all communication interface modules Address setting automatically (internal) 4

4/62  |  ABB  PLC Automation AC500 Technical data Digital S500 I/O modules Type DX522 DX531 DO524 Number of channels per module Digital inputs 8 – outputs 8 relays 4 relays 32 Configurable channels DC  (configurable as inputs or outputs) – – – Additional configuration of channels as Fast counter configuration of max. 2 channels  per module, operating modes see  page 83 – – Occupies max. 1 DO or DC when used as counter – – – Connection via terminal unit    Digital inputs Input signal voltage 24 V DC 230 V AC or 120 V AC – Frequency range – 47…63 Hz – Input characteristic acc. to EN 61132-2 Type 1 Type 2 – 0 signal -3...+5 V DC 0...40 V AC – Undefined signal state 5...15 V DC 40 V AC... 74 V AC – 1 signal 15...30 V DC 74...265 V AC – Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1  up to 32 ms 20 ms typically – Input current per channel At input voltage 24 V DC 5 mA typically – – 5 V DC 1 mA – – 15 V DC 5 mA – – 30 V DC 8 mA – – 159 V AC – 7 mA – 40 V AC – 5 mA – Digital outputs Transistor outputs 24 V DC, 0.5 A – –  Readback output – – – Relay outputs, supplied via process voltage UP, changeover contacts   – Switching of load 24 V    230 V   – Output voltage at signal state 1 – – process voltage UP minus 0.8 V Output current Nominal current per channel – – 500 mA at UP = 24 V Maximum (total current of all channels) – – 8 A Residual current at signal state 0 – – 0.5 mA Demagnetization when switching off inductive loads – – by internal varistors Switching frequency For inductive load 2 Hz 0.5 Hz max. For lamp load 11 Hz max. at max. 5 W Short-circuit / overload proofness by external fuse / circuit breaker. 6 A gL/gG per channel  Overload indication (I 0.7 A) – – after approx. 100 ms Output current limiting – – yes, with automatic reclosure Proofness against reverse feeding of 24 V signals – –  Contact rating For resistive load, max. 3 A at 230 V AC  2 A at 24 V DC – For inductive load, max. 1.5 A at 230 V AC  1.5 A at 24 V DC – For lamp load 60 W at 230 V AC  10 W at 24 V DC – 4

ABB  PLC Automation  |  4/63 Digital S500 I/O modules Type DX522 DX531 DO524 Lifetime (switching cycles) Mechanical lifetime 300 000 – Lifetime under load 300 000 at 24 V DC / 2 A  200 000 at 120 V AC / 2 A  100 000 at 230 V AC / 3 A – Spark suppression for inductive AC load external measure depending on the switched load – Demagnetization for inductive DC load external measure:   free-wheeling diode connected in parallel to the load – Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.050 A 0.150 A 0.050 A Max. typ. (min. + loads) 0.050 A + load 0.150 A + load 0.100 + load Reverse polarity protection    Fuse for process voltage UP 10 A miniature fuse Maximum cable length for connected process signals Cable shielded 1000 m unshielded 600 m Potential isolation Per module    Between the channels input –   (per 2) – output   – Voltage supply for the module internally via extension bus interface (I/O bus) Fieldbus connection via AC500 CPU or all communication interface modules Address setting automatically (internal) AC500 Technical data 4

4/64  |  ABB  PLC Automation AC500 Technical data Analog S500 I/O modules Type AX521  AX522 AI523 AO523  AI531 Number of channels per module Individual configuration, analog inputs 4 8 16 – 8 outputs 4 8 – 16 – Signal resolution for channel configuration -10...+10 V 12 bits + sign 15 bits + sign 0...10 V 12 bits 15 bits 0...20 mA, 4...20 mA 12 bits 15 bits Temperature: 0.1 °C      Monitoring configuration per channel Plausibility monitoring      Wire break & short-circuit monitoring      Analog Inputs AI Signal configuration per AI max. number per module and with regard to the configuration: AIs / Measuring points (depending on the use of   2/3-wire connection or differential input) 0...10 V 4 / 4 8 / 8 16 / 16 – 8 / 8 -10...+10 V 4 / 4 8 / 8 16 / 16 – 8 / 8 0...20 mA 4 / 4 8 / 8 16 / 16 – 8 / 8 4...20 mA 4 / 4 8 / 8 16 / 16 – 8 / 8 Pt100 -50...+400 °C (2-wire) 4 / 4 8 / 8 16 / 16 – 8 / 8 -50...+400 °C (3-wire), 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -50...+400 °C (4-wire) – – – – 8 / 8 -50...+70 °C (2-wire) 4 / 4 8 / 8 16 / 16 – 8 / 8 -50...+70 °C (3-wire), 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -50...+70 °C (4-wire) – – – – 8 / 8 Pt1000 -50...+400 °C (2-wire) 4 / 4 8 / 8 16 / 16 – 8 / 8 -50...+400 °C (3-wire), 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -50...+400 °C (4-wire) – – – – 8 / 8 Ni1000 -50...+150 °C (2-wire) 4 / 4 8 / 8 16 / 16 – 8 / 8 -50...+150 °C (3-wire), 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -50...+150 °C (4-wire) – – – – 8 / 8 Thermocouples of types J, K, T, N, S – – – –  0...10 V using differential inputs, 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -10...+10 V using differential inputs, 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 Digital signals (digital input) 4 / 4 8 / 8 16 / 16 – 8 / 8 Input resistance per channel voltage: 100 kΩ   current: approx. 330 Ω – voltage: 100 kΩ   current: approx. 330 Ω Time constant of the input filter voltage: 100 µs   current: 100 µs – voltage: 100 µs   current: 100 µs Conversion cycle 2 ms (for 8 AI + 8 AO),   1 s for Pt100/1000, Ni1000 – 1 ms (for 8 AI + 8 AO),   1 s for Pt100/1000,  Ni1000 Overvoltage protection    –  Data when using the AI as digital input Input time delay 8 ms typically, configurable   from 0.1 up to 32 ms – 8 ms typically,   configurable from 0.1  up to 32 ms signal voltage 24 V DC – 24 V DC Signal 0 -30...+5 V – -30...+5 V 1 13...30 V – 13...30 V Analog outputs AO Possible configuration per AO Max. number of AOs per module and with regard to the configuration: -10...+10 V 4 8 (1) – 16 (1) – 0...20 mA 4 – 8 – 4...20 mA 4 – 8 – Output resistance (burden) when  used as current output 0...500 Ω – 0...500 Ω – loading capability when   used as voltage output Max. ±10 mA – Max. ±10 mA – (1) Half can be used on current (the other half remains available). 4

ABB  PLC Automation  |  4/65 AC500 Technical data Analog S500 I/O modules Type AX521  AX522 AI523 AO523  AI531 Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.150 A 0.130 A Max. typ. (min. + loads) 0.150 A + load 0.150 A + load – 0.150 A + load Reverse polarity protection      Max. line length of the analog lines,  conductor cross section 0.14 mm² 100 m Conversion error of analog values caused by non-linearity, calibration errors ex works and the resolution in the nominal range 0.5 % typically, 1 % max. Voltage: 0.1 % typically,  current/resistor 0.3 %  typically Potential isolation Per module     – Fieldbus connection Via AC500 CPU or all communication interface modules Voltage supply for the module Internally via extension bus interface (I/O bus) – 4

4/66  |  ABB  PLC Automation AC500 Technical data CD522 encoder module The CD522 module offers accuracy and dynamic flexibility for a customized solution. It has two independent encoder inputs onboard and is easily configured using the Automation Builder software for 10 different operation modes and for frequencies up to 300 kHz (depending on CPU cycle time). The CD522 module also integrates outputs for pulses and for PWM as well as normal inputs and outputs, depending on selected encoder mode. Type CD522 Functionality Digital inputs/outputs 24 V DC, dedicated inputs/outputs can be used for specific counting functions.   All unused inputs/outputs can be used as input/output with standard specification. Input options Catch/Touch operation, counter value stored in separate variable on external event (rising or falling)Set to preset counter register with predefined valueSet to reset counter register End value output Output set when predefined value is reached Reference point initialization  (RPI) input for relative encoder  initialization  High-speed counter/encoder Integrated counters Counter characteristics 2 counters (24 V DC, 5 V DC, differential and 1 Vpp sinus input) Counter mode one 32 bits or two 16 bits Relative position encoder X1, X2, X3 Absolute SSI encoder  Time frequency meter  Frequency input up to 300 kHz PWM/pulse outputs Output mode specification Number of outputs 2 Push pull output 24 V DC, 100 mA max Current limitation Thermal and overcurrent PWM mode specification Frequency 1…100 kHz Value 0...100 % Pulse mode specification Frequency 1…15 kHz Pulse emission 1…65535 pulses Number of pulses emitted  indicator 0...100 % Frequency mode  specification Frequency output 100 kHz Duty Cycle Set to 50 % Number of channels per module Digital input 2 output 2 Configurable channels DC (configurable as inputs or outputs) 8 Additional configuration of channels as Fast counter Integrated 2 counter encoders Connection via terminal unit  Digital Inputs Input signal voltage 24 V DC time delay 8 ms typically configurable from 0.1 up to 32 ms Input current per channel At input voltage 24 V DC Typically 5 mA 5 V DC 1 mA 15 V DC 5 mA 30 V DC 8 mA Digital outputs Output voltage at signal state 1 UP – 0.8 V Output current Nominal current per channel 0.5 A at UP = 24 V Maximum (total current of all channels) 8 A Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads By internal varistors Switching frequency For inductive load Max. 0.5 Hz For lamp load Max. 11 Hz with max. 5 W Short-circuit / Overload proofness  Overload indication (I 0.7 A) After approx. 100 ms Output current limiting  Proofness against reverse feeding of 24 V signals  4

ABB  PLC Automation  |  4/67 AC500 Technical data CD522 encoder module Type CD522 Maximum cable length for connected process signals Cable shielded 1000 m unshielded 600 m Potential isolation Per module  Technical data of the high-speed inputs Number of channels per module 6 Input type 24 V DC, 5 V DC / Differential / Sinus 1 Vpp Frequency 300 kHz Technical data of the fast outputs Number of channels 2 Indication of the output signals Brightness of the LED depends on the number of pulses emitted (0 % to 100 %) (pulse output mode only) Output current Rated value, per channel 100 mA at UP = 24 V Maximum value (all channels together,  configurable outputs included) 8 A Leakage current with signal 0 0.5 mA Rated protection fuse on UP 10 A fast De-magnetization when inductive loads are switched off with varistors integrated in the module Overload message (I 0.1 x A) Yes, after ca. 100 ms Output current limitation Yes, automatic reactivation after short-circuit/overload Resistance to feedback against 24 V signals Yes Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.070 A Max. typ. (min. + loads) 0.070 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse 4

4/68  |  ABB  PLC Automation AC500 Technical data Analog/digital mixed I/O expansion modules For all modules: max cable length for connected process signals is 1000 m for shielded cable and 600 m for unshielded ones.  For all Input modules, the signal resolution for channel configuration is: -10…+10 V: 12 bit + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits. Type DA501 DA502  (1) Number of Channels per Module Digital inputs 16 – outputs – 16 Analog inputs 4 4 outputs 2 2 Digital configurable channels DC  (configurable as inputs or outputs) 8 8 Additional configuration of channels as Fast counter Yes Occupies max. 1 DO or DC when used as counter Configuration of max. 2 channels per module. Operating modes see table on page 83 Connection via terminal unit TU 5xx  Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state 5...15 V DC 1 signal 15...30 V DC Residual ripple, range for 0 signal -3...+5 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0) 8 ms typically, configurable from 0.1 up to 32 ms Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output  Outputs, supplied via process voltage UP  Switching of 24 V load  Output voltage at signal state 1 Process voltage UP - 0.8 V Output current Nominal current per channel 500 mA at UP = 24 V DC Maximum (total current of all channels) 4 A Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads By internal varistors Analog inputs AI  Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI  0…10 V / -10 … +10 V 4 / 4 0…20 mA / 4…20 mA 4 / 4 RTD using 2/3 wire needs 1/2 channel(s) 4 / 2 0…10 V using differential inputs, needs 2 channels 4 / 2 -10…+10 V using differential inputs, needs 2 channels 4 / 2 Digital signals (digital input) 4 / 4 Data when using the AI as digital input Input time delay 8 ms typically, configurable from 0.1 up to 32 ms signal voltage 24 V DC Outputs, single configurable as Possible configuration per AO  -10…+10 V  0…20 mA / 4…20 mA  Output resistance (load) when used as current output 0...500 Ω Output loading capability when used as voltage output ±10 mA max. Potential isolation Per module  Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.070 A Max. typ. (min. + loads) 0.070 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc (1) In preparation 4

ABB  PLC Automation  |  4/69 AC500 Technical data DC541-CM interrupt I/O and fast counter module In the operating mode counter, the channels can be configured as follows: Input, Output, 32-bit up/down counter (uses C0...C3) as a 32-bit counter without limit, 32-bit periodic counter as a 32-bit counter with a limit, limiter for a 32-bit counter (limit channel 0), 32-bit up counter (forward counter) with the frequencies 50 kHz, 5 kHz and 2.5 kHz, pulse-width modulation (PWM) with a resolution of 10 kHz, time and frequency measurement, frequency output. Type DC541-CM Number of channels per module Configurable channels DC  (configurable as inputs or outputs) 8 Additional configuration of channels as Fast counter Yes Connection via CPU terminal base. Occupies one communication module slot  Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state 5...15 V DC 1 signal 5...30 V DC Input time delay (0 - 1 or 1 - 0)  20 µsClamp to clamp - 300 µs with interrupt task Input current per channel At input voltage 24 V DC 5 mA typically 5 V DC 1 mA 15 V DC 5 mA 30 V DC 8 mA Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output  Switching of 24 V load  Output voltage at signal state 1 Process voltage UP minus 0.8 V Output current Nominal current per channel 500 mA at UP = 24 V Maximum (total current of all channels) 8 A Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads by internal varistors Potential isolation Per module  Voltage supply for the module Internally via backplane bus Interrupt I/O table Configuration as Configuration for channel no. Max. no. of channels for this function Remarks and notes regarding possible alternative  combinations of the remaining channels (a and b) Chan. 0 Chan. 1 Chan. 2 Chan. 3 Chan. 4-7 Mode 1: Interrupt functionality Interrupt Digital input 1 1 1 1 4 8 Each channel can be configured individually as interrupt  input or output Digital output 1 1 1 1 4 8 Mode 2: Counting functionality Digital I/Os PWM (1) Digital input 1 1 1 1 4 8 Usual input Digital output 1 1 1 1 4 8 Usual output PWM, resolution 10 kHz 1 1 1 1 4 8 Outputs and pulsed signal with and adjustable   on-off ratio (1) Counter and fast counter data available on technical documentation. 4

4/70  |  ABB  PLC Automation AC500 Condition Monitoring CMS: FM502-CMS The FM502-CMS function module offers precision and dynamic flexibility for customized solutions in condition monitoring, precise measurement or fast data logging applications. It has 16 fast, precise and synchronized analog inputs with 50k Samples/s (SPS), 24bit ADC resolution,  completed with encoder inputs (incremental or absolute) with counter and additional DI and DC inputs/outputs onboard. It is easily configured using the Automation Builder software and the special libraries. Overall it has 12 different operation modes. One FM502 function module can be placed on the right side of PM592-ETH CPU with a special function module terminal base TF5x1, to interface directly to the CPU. While long measurements can be flexibly configured, started and stopped, all inputs are available in the I/O Image of CPU for immediate use (measurement, protection, control, ...) Type FM502-CMS Data storage Fast user data memory of FM502 128 MB (ca. 33 million Samples: e.g 40 s record length on 16 channels at 50k SPS or 5.8 h record  lenght on 16 channels at 100 SPS or 93 h on 1 channel at 100 SPS) File Format delivered to PM592 flash WAV (compact binary) per channel, all channels  in one .zip w. time stamp Analog inputs Number of channels 16 (synchronous sampled) Resolution 24 bit ADC, stored in DINT in WAV file (4byte per value) Accurracy at +25 °C +/- 0.1 % Accurracy over operating temperature and vibration +/- 0.5 % Sample rate / Bandwidth (High, 0 dB) 50k SPS / 20 kHz to 100 SPS / 40 Hz (digitally downsampled, selectable per channel) Indication of the input signal One bicolor LED per channel for configuration, measurement status, error messages Input option: IEPE (with Sensor supply current)  + - 10V Bandwidth low (- 3 dB) digital 0.1 Hz digital 0.1 Hz or DC (selectable) Pass band high (- 3 dB) analog 90 kHz, digital 24.5 kHz Stop band high ( - 100 dB) analog 1 MHz, digital 27.5 kHz Dynamic Range (SFDR) 100 dB SINAD (300 Hz/1 kHz sine, 50 k SPS) 0dB from full scale -90 dB - 95 dB IEPE Current Source per channel Typ. 4.2 mA (+/- 7% over temperature) (n.a.) Resistance AI- to M (ground) Typ ~ 27Ohm (PTC) Channel input impedance (AI+/AI-): 1kHz 1 MOhm 2 MOhm 5kHz 100 kOhm 40 kOhm 10kHz 60 kOhm 25 kOhm 20kHz 40 kOhm 8 kOhm Error detection Short circuit, open wire Max. cable length, shielded (depending on sensor) 100 m Digital inputs/outputs 24 V DC, dedicated inputs/outputs can be used for specific counting functions.All unused inputs/outputs can be used as normal input/output with standard specification. Channels and types 2 DI + 2 DC (configurable inputs/outputs); Type 1, LED indication Input options Catch/Touch operation, counter value stored in separate variable on external event (rising or falling)Set to preset counter register with predefined valueSet to reset counter register End value output Output set when predefined value is reached Reference point initialization (RPI) input for relative encoder  initialization  Input current p. channel @ V DC24 V DC Typically 5 mA 5 V DC 1 mA 15 V DC 5 mA 30 V DC 8 mA AC500 Technical data 4

ABB  PLC Automation  |  4/71 Type FM502-CMS Digital outputs Output voltage at signal state 1 (L+)  – 0.8 V Output currentNominal current per channel 0.5 A at UP = 24 V Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads By internal varistors Switching frequencyFor inductive load Max. 0.5 Hz For lamp load Max. 11 Hz with max. 5 W Short-circuit / Overload proofness  Overload indication (I 0.7 A) After approx. 100 ms Output current limiting  Resistance against reverse feeding of 24 V signals  Maximum cable length for connected process signalsshielded 1000 m unshielded 600 m High-speed counter/encoder Integrated counters Counter characteristics 2 counters (24 V DC, 5 V DC, differential RS422: 5 V or 1 Vpp sinus input) Counter mode one counter 32 bits or two counters 16 bits Relative position encoder X1, X2, X3 Absolute SSI encoder  Time frequency meter  Frequency input up to 300 kHz Additional configuration of channels asFast counter Integrated 2 counter encoders high-speed inputsNumber of channels, type per module 3 (A,B,Z), type 1 Input type 24 V DC 5 V DC / Differential / Sinus 1 Vpp Frequency up to 300 kHz (input filter: 50,500, 5 k, 20 k  Hz) Input frequency max. (frequency measurement only) 100 kHz (accuracy -0 %/+3 %) Max. cable length, shielded (depending on sensor) 300 m  100 m Fast outputsSSI CLK output B f. optical Interface (according SSI): Pin 1.3 RS-422  differential (according SSI) Pins 1.3, 1.4 Output delay (0- 1 or 1- 0) Max. 0.35 µs Output current ≤ 10 mA Switching frequency (selectable) 200 kHz, 500 kHz and 1 MHz Short-circuit proof / overload proof Yes Output current limitation Yes, automatic reactivation after short-circuit/overload Resistance to feedback against 24V signals Yes Resistance to feedback against reverse polarity Yes Max. cable length, shielded (depending on sensor) 100 m Process voltage L+ Nominal voltage 24 V DC Max. ripple 0,05 Current consumption from L+ (FM502 and PM592,   no communication module) Max. 0.43 A + max. 0.5 A per output Inrush current from L+ (at power up, FM502 and PM592,   no communication module) 1.2 A²s Electrical isolation Yes, (PM592 and FM502 to other I/O-Bus modules ) Max. power dissipation within the FM502 module 6.5 W (outputs unloaded) 5-V-encoder supply output Nominal voltage 5 V DC (+/- 5%), 100 mA max. AC500 Technical data 4

4/72  |  ABB  PLC Automation AC500 Technical data AC500 communication modules   – Up to 4 communications modules can be used on an AC500 CPU   – No external power supply required. Type CM592-DP CM597-ETH CM598-CN CM588-CN CM579-PNIO CM589-PNIO CM579-ETHCAT CM574-RS CM574-RCOM Communication interfaces RJ45 –   (x 2) (2) – –   (x 2) (2)   (x 2) (2)   (x 2) – – RS-232 / 485 – – – – – – –   (x 2)   (x 2) Terminal blocks (1) – –   – – –   (x 2)   (x 2) Sub-D socket  – – – – – – – – Protocols PROFIBUS ®  DP  Master V0/V1 Ethernet   (TCP/IP, UPD/IP,   Modbus ®  TCP) CANopen ®   master CANopen ®   slave PROFINET ®  IO  Controller PROFINET ®  IO  Device EtherCAT ® Serial COM ASCII,   Modbus ®  RTU,  CS31 Serial RCOM/ RCOM+ CPU interface 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual- port memory Transfer Rate 9.6 kbit/s to   12 Mbit/s 10 / 100 Mbit/s 10 kbit/s to   1 Mbit/s 10 kbit/s to   1 Mbit/s 10 / 100 Mbit/s 10 / 100 Mbit/s 10 / 100 Mbit/s 9.6 kBit/s up to  187.5 kBit/s 2,4 kBit/s to  19.2 kBit/s Co-processor Communication  processor   netX 100 Communication  processor   netX 100 Communication  processor   netX 100 Communication  processor   netX 100  Communication  processor   netX 100  Communication  processor   netX 100  Communication  processor   netX 100  Programmable  CPU like PM57x  with PowerPC   50 MHz processor PowerPC   50 MHz   processor Memory – – – – – – – 256 kB program  memory  384 kB data  memory – Additional features Multi master  functionality  Max. Number of  subscribers:  – 126 (V0)  – 32 (V1) Online access,  ICMP (Ping),  DHCP,   IP configuration  protocol,   UDP data- exchange,  Modbus TCP CAN 2.0A  CAN 2.0B  CANopen ® NMT Slave  PDO  SDO server  Heartbeat  Nodeguard RTC - Real-time  Cyclic Protocol,  Class 1  RTA - Real-time  Acyclic Protocol  DCP Discovery  and   Configuration  Protocol  CL-RPC -   Connectionless  Remote   Procedure Call RTC - Real-time  Cyclic Protot- col, Class 1  RTA - Real-time  Acyclic protocol  DCP Discovery  and   Configuration  Prototocol  LLDP - Link  Layer Discovery  Prototocl CoE (Can over  Ethercat)   process data  (PDO) (cyclic) CoE Mailbox  data (SDO)  (acyclic) Distributed  Clock (32-bit,  64-bit) – Stand alone  CPU in coupler  module housing  allowing to be  used as standard  serial interface or  as free program- mable serial  interface coupler.  – Independant  internal CPU  programmable for  own communica- tion protocol or  data processing.  – 2 x CS31  master,  Modbus ®   master/slave,  free configurable,  protocols ASCII. – (1) Plug-in terminal block included.(2) 10 / 100 Mbit/s, full/half duplex with auto-sensing, 2-port switch integrated. 4

ABB  PLC Automation  |  4/73 AC500 Technical data Communication interface modules For all modules: max cable length for connected process signals is 1000 m for shielded cable and 600 m for unshielded ones.  For all Input modules, the signal resolution for channel configuration is: -10…+10 V: 12 bits + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits. Temperature: 0.1 °C. Type DC551-CS31 CI590-CS31-HA  (1) CI592-CS31 Communication Interface Protocol Proprietary CS31 bus protocol on RS485 interface ID configuration Per rotary switches on front face from 00d to 99d Field bus connection on terminal units CS31 field bus, via terminal / redundant for CI590-CS31-HA on TU551-CS31 or TU552-CS31 Number of Channels per Module Digital inputs 8 – 8 outputs – – – Analog inputs – – 4 outputs – – 2 Digital configurable channels DC  (configurable as inputs or outputs) 16 16 8 Additional configuration of channels as Fast counter Configuration of max. 2 channels per module Occupies max. 1 DO or DC when used as counter    Connection Via terminal unit TU5xx    Local I/O extension Max. number of extension modules max. 7 x S500 extension modules (standard or eCo), up to 31 stations with up to 120 DIs/120 DOs or   up to 32 AIs/32AOs per station not for S500-eCo I/O modules Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state 5...15 V DC 1 signal 15...30 V DC Residual ripple, range for 0 signal -3...+5 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0) 8 ms typically, configurable from 0.1 up to 32 ms Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output  Outputs, supplied via process voltage UP  Switching of 24 V load  Output voltage at signal state 1 Process voltage UP - 0.8 V Output current Nominal current per channel 500 mA at UP = 24 V DC Maximum (total current of all channels) 8 A 8 A 4 A Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads By internal varistors Analog inputs AI  Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI –  0…10 V / -10…+10 V – 4 / 4 0…20 mA / 4…20 mA – 4 / 4 RTD using 2/3 wire needs 1/2 channel(s) – 4 / 2 0…10 V using differential inputs, needs 2 channels – 4 / 2 -10…+10 V using differential inputs, needs 2 channels – 4 / 2 Digital signals (digital input) – 4 / 4 Data when using the AI as digital input Input time delay – 8 ms typically, configurable   from 0.1 up to 32 ms signal voltage – 24 V DC (1) Dedicated to High Availability. 4

4/74  |  ABB  PLC Automation AC500 Technical data Communication interface modules Type DC551-CS31 CI590-CS31-HA  (1) CI592-CS31 Outputs, single configurable as Possible configuration per AO –  -10…+10 V –  0…20 mA / 4…20 mA –  Output resistance (load) when used as   current output – 0...500 Ω loading capability when used as   voltage output – ±10 mA max. Potential isolation Per module    Between fieldbus interface against the rest of  the module    Voltage supply for the module By external 24 V DC voltage via terminal UP Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.100 A 0.100 A 0.070 A Max. typ. (min. + loads) 0.100 A + load 0.100 A + load 0.070 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc (1) Dedicated to High Availability. 4

ABB  PLC Automation  |  4/75 AC500 Technical data PROFIBUS ® -DP modules Type CI541-DP CI542-DP Communication Interface Protocol PROFIBUS ®  DP (DP-V0 and DP-V1 slave) ID configuration Per rotary switches on front face from 00h to FFh Field bus connection on terminal units Sub-D 9 poles on TU509, TU510 preferred but TU517/TU518 can be used with baud rate up to 1Mbaud Number of Channels per Module Digital inputs 8 8 outputs 8 8 Analog inputs 4 – outputs 2 – Digital configurable channels DC  (configurable as inputs or outputs) – 8 Additional configuration of channels as Fast counter (onboard I/O) Configuration of max. 2 DI channels per module Occupies max 1 DO or DC when used as counter  Connection Local I/O extension  Max. number of extension modules max. 10 x S500 extension modules (standard or eCo modules allowed). Fast counter from digital IO modules can  be also used. Via terminal unit TU5xx   Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state  5...15 V DC 1 signal  15...30 V DC Residual ripple, range for 0 signal -3...+5 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1 up to 32 ms Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output –   (on DC outputs) Outputs, supplied via process voltage UP  Switching of 24 V load  Output voltage at signal state 1  Process voltage UP - 0.8 V Output current Nominal current per channel  500 mA at UP = 24 V DC Maximum (total current of all channels)  8 A Residual current at signal state 0  0.5 mA Demagnetization when switching off inductive loads By internal varistors Analog Inputs AI  Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI 4 – 0…10 V / -10…+10 V 4 / 4 – 0…20 mA / 4…20 mA 4 / 4 – RTD using 2/3 wire needs 1/2 channel(s) 4 / 2 – 0…10 V using differential inputs, needs 2 channels 4 / 2 – -10…+10 V using differential inputs, needs  2 channels 4 / 2 – Digital signals (digital input) 4 / 4 – Data when using the AI as digital input Input Input time delay 8 ms typically, configurable from 0.1 up to 32 ms – signal voltage 24 V DC – Outputs, single configurable as Possible configuration per AO  – -10…+10V  – 0…20 mA / 4…20 mA  – Output  resistance (load) when used as   current output 0...500 Ω – loading capability when used as   voltage output ±10 mA max. – 4

4/76  |  ABB  PLC Automation AC500 Technical data Potential isolation Per module   Between fieldbus interface against the rest of the module   Between the channels input – – output – – Voltage supply for the module  By external 24 V DC voltage via terminal UP Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.260 A Max. typ. (min. + loads) 0.260 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc PROFIBUS ® -DP modules Type CI541-DP CI542-DP 4

ABB  PLC Automation  |  4/77 AC500 Technical data CANopen ®  modules Type CI581-CN CI582-CN Communication interface Protocol CANopen ®  slave, DS401 profile selectable using rotary switches ID configuration Per rotary switches on front face for CANopen ®  ID node from 00h to 7Fh and 80h to FFh for CANopen ®  DS401  profile Field bus connection on terminal units Terminal blocks on TU517/TU518 or TU509/TU510 Number of channels per module Digital inputs 8 8 outputs 8 8 Analog inputs 4 – outputs 2 – Digital configurable channels DC  (configurable as inputs or outputs) – 8 Additional configuration of channels as Fast counter (onboard I/O) Configuration of max. 2 DI channels per module Occupies max. 1 DO or DC when used as counter   Connection Local I/O extension  Max. number of extension modules max. 10 x S500 extension modules (standard or eCo modules are allowed) Via terminal unit TU5xx    Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state  5...15 V DC 1 signal  15...30 V DC Residual ripple, range for  0 signal -3...+5 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1 up to 32 ms Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output –   (on DC outputs) Outputs, supplied via process voltage UP  Switching of 24 V load  Output voltage at signal state 1  Process voltage UP - 0.8 V Output current Nominal current per channel  500 mA at UP = 24 V DC Maximum (total current of all channels)  8 A Residual current at signal state 0  0.5 mA Demagnetization when switching off inductive loads By internal varistors Analog Inputs AI  Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI 4 – 0…10 V / -10…+10 V 4 / 4 – 0…20 mA / 4…20 mA 4 / 4 – RTD using 2/3 wire needs 1/2 channel(s) 4 / 2 – 0…10 V using differential inputs, needs 2 channels 4 / 2 – -10…+10 V using differential inputs, needs  2 channels 4 / 2 – Digital signals (digital input) 4 / 4 – Data when using the AI as digital input Input time delay  8 ms typically, configurable from 0.1 up to 32 ms – signal voltage 24 V DC – Outputs, single configurable as Possible configuration per AO  – -10…+10 V  – 0…20 mA / 4…20 mA  – Output resistance (load) when used as   current output 0...500 Ω – loading capability when used as  voltage output ±10 mA max. – 4

4/78  |  ABB  PLC Automation AC500 Technical data Potential isolation Per module   Between fieldbus interface against the rest of the module   Between the channels input – – output – – Voltage supply for the module  By external 24 V DC voltage via terminal UP Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.260 A Max. typ. (min. + loads) 0.260 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc CANopen ®  modules Type CI581-CN CI582-CN 4

ABB  PLC Automation  |  4/79 AC500 Technical data PROFINET ®  IO RT device modules Type CI501-PNIO CI502-PNIO CI504-PNIO CI506-PNIO Communication interface Ethernet Interface Main protocol PROFINET ®  IO RT device ID Device configuration By rotary switch on the front side, from 00h to FFh Ethernet connection on terminal units 2 x RJ45 with switch functionality for simple daisy chain on TU507-ETH or TU508-ETH or TU520-ETH Gateway Interface Gateway to  – – 3 x RS232 / RS422 / RS485  ASCII serial interfaces CAN / CANopen ®  Master +   2 x RS232 / RS422 / RS485  ASCII serial interfaces Fieldbus Protocol used – – – CAN 2A/2B Master -  CANopen ®  Master (1) CAN physical interface  – – – 1 x 10 poles pluggable  spring connector Baudrate – – – Baudrate up to 1 MBit/s,  Support for up to 126  CANopen ®  Slaves Serial interface – – 3 x RS232 / RS422 or  RS485 2 x RS232 / RS422 or  RS485 Protocol used – – ASCII ASCII Baudrate – – Configurable from 300 bit/s to 115200 bit/s Fieldbus or serial connection on terminal units – – 3 x pluggable terminal blocks with spring on TU520-ETH Number of channels per module Digital inputs 8 8 – – outputs 8 8 – – Analog inputs 4 – – – outputs 2 – – – Digital configurable channels DC  (configurable as inputs or outputs) – 8 – – Additional configuration of channels as Fast counter (onboard I/O) Configuration of max. 2 DI channels per module – – Occupies max. 1 DO or DC when used as counter  – – Connection Local I/O extension    Max. number of extension modules max. 10 x S500 extension modules (standard or eCo  modules allowed). Fast counter from digital   IO modules can be also used. Valid for CI501, 502, 504 and 506. All modules can have  extension up to 10 modules Via terminal unit TU5xx     Digital inputs Input signal voltage 24 V DC – – characteristic acc. to EN 61132-2 Type 1 – – 0 signal -3...+5 V DC – – Undefined signal state  5...15 V DC – – 1 signal  15...30 V DC – – Residual ripple, range for 0 signal -3...+5 V DC – – 1 signal 15...30 V DC – – Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1 up to 32 ms – – Digital outputs Transistor outputs 24 V DC, 0.5 A  – – Readback of output –   (on DC outputs) – – Outputs, supplied via process voltage UP  – – Switching of 24 V load  – – Output voltage at signal state 1  Process voltage UP - 0.8 V – – Output current Nominal current per channel  500 mA at UP = 24 V DC – – Maximum (total current of all channels)  8 A – – Residual current at signal state 0  0.5 mA – – Demagnetization when switching off inductive loads By internal varistors – – (1) Not simultaneously. 4

4/80  |  ABB  PLC Automation AC500 Technical data Analog inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI 4 – – – 0…10 V / -10… +10 V 4 / 4 – – – 0…20 mA / 4…20 mA 4 / 4 – – – RTD using 2/3 wire needs 1/2 channel(s) 4 / 2 – – – 0…10 V using differential inputs, needs 2 channels 4 / 2 – – – -10…+10 V using differential inputs, needs  2 channels 4 / 2 – – – Digital signals (digital input) 4 / 4 – – – Data when using the AI as digital input Input time delay 8 ms typically, configurable  from 0.1 up to 32 ms – – – signal voltage 24 V DC – – – Outputs, single configurable as Possible configuration per AO  – – – -10…+10 V  – – – 0…20 mA / 4…20 mA  – – – Output resistance (load) when used as  current output 0...500 Ω – – – loading capability when used as  voltage output ±10 mA max. – – – Potential isolation Per module     Between Ethernet interface against the rest of the module     Voltage supply for the module  By external 24 V DC voltage via terminal UP Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP min. typ. (module alone) 0.260 A 0.150 A max. typ. (min. + loads) 0.260 A + load 0.150 A Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc PROFINET ®  IO RT device modules Type CI501-PNIO CI502-PNIO CI504-PNIO CI506-PNIO 4

ABB  PLC Automation  |  4/81 AC500 Technical data EtherCAT ®  modules Type CI511-ETHCAT CI512-ETHCAT Communication interface Protocol EtherCAT ®  slave ID Device configuration Address is defined by position on Ethernet bus Field bus connection on TUs 2 x RJ45 with switch functionality for simple daisy chain on TU507-ETH or TU508-ETH Number of channels per module Digital inputs 8 8 outputs 8 8 Analog inputs 4 – outputs 2 – Digital configurable channels DC (configurable as inputs or outputs) – 8 Additional configuration of channels as Fast counter (onboard I/O) – Occupies max. 1 DO or DC when used as counter – Connection Local I/O extension  Max. number of extension modules max. 10 x S500 extension modules (standard or eCo modules allowed). Fast counter from digital IO modules can  be also used. Via terminal unit TU5xx  Digital inputs Input signal voltage 24 V DC Input characteristic acc. to EN 61 132-2 Type 1 0 signal -3...+5 V DC Undefined signal state  5...15 V DC 1 signal  15...30 V DC Residual ripple, range for 0 signal -3...+5 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1 up to 32 ms Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output –   (on DC outputs) Outputs, supplied via process voltage UP  Switching of 24 V load  Output voltage at signal state 1  Process voltage UP - 0.8 V Output current Nominal current per channel  500 mA at UP = 24 V DC Maximum (total current of all channels)  8 A Residual current at signal state 0  0.5 mA Demagnetization when switching off inductive loads By internal varistors Analog inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI 4 – 0…10 V / -10 V… +10 V 4 / 4 – 0…20 mA / 4…20 mA 4 / 4 – RTD using 2/3 wire needs 1/2 channel(s) 4 / 2 – 0…10 V using differential inputs, needs 2 channels 4 / 2 – -10…+10 V using differential inputs, needs  2 channels 4 / 2 – Digital signals (digital input) 4 / 4 – Data when using the AI as digital input Input time delay 8 ms typically, configurable from 0.1 up to 32 ms – signal voltage 24 V DC – Outputs, single configurable as: Possible configuration per AO  – -10…+10 V  – 0…20 mA / 4…20 mA  – Output resistance (load) when used as current output 0...500 Ω – Output loading capability when used as voltage output ±10 mA max. – 4

4/82  |  ABB  PLC Automation AC500 Technical data Potential isolation Per module   Between Ethernet interface against the rest of the module   Between the channels input – – output – – Voltage supply for the module  By external 24 V DC voltage via terminal UP Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP min. typ. (module alone) 0.260 A max. typ. (min. + loads) 0.260 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc EtherCAT ®  modules Type CI511-ETHCAT CI512-ETHCAT 4

ABB  PLC Automation  |  4/83 AC500 Technical data CS31 functionality AC500 CPU with integrated CS31 interface S500 I/O with communication interface DC551-CS31 CI590-CS31-HA CI592-CS31 Master Yes, at COM1 – Slave No Yes / Redundant for CI590-CS31-HA Protocols supported ABB CS31 protocol Diagnosis Error indication On LCD display of the CPU / AC500-eCo error LED Via module LEDs Online diagnosis Yes Error code Errors are recorded in the diagnosis system of the CPU Associated function blocks Yes Physical layer RS485 / 2 x RS485 for CI590-CS31-HA for redundancy Connection Plug at COM1 Screw-type or spring-type terminals Baud rate 187.5 kbit/s Distance AC500-eCo: up to 50 m and up to 500 m using the isolator TK506 / AC500: up to 500 m; up to 2000 m using a repeater Max. number of modules on fieldbus 31 modules max.  Please note: The CS31 bus interface occupies one or two module addresses (if counters are configured onboard or if the  module is a mixed digital analog module). Depending on the configuration, or if the module contains also mixed digital  analog I/O, connected extension modules can occupy further module addresses. Configuration Using configuration tool (included in Automation Builder software suite) Station address configuration No Using rotary switches (99 max.) Digital and mixed signal I/O modules, "Fast Counter" operating modes. Not applicable for DC541 or eCo-I/O modules  (1) Operating mode, configured in the user program of the AC500 Occupied inputs  DI or DC Occupied outputs  DO or DC Maximum counting frequency kHz 0 No counter 0 0 – 1 One count-up counter with "end value reached" indication 1 1 50 2 One count-up counter with "enable" input and   "end value reached" indication 2 1 50 3 Two up/down counters 2 0 50 4 Two up/down counters with 1 counting input inverted 2 0 50 5 One up/down counter with "dynamic set" input  2 0 50 6 One up/down counter with "dynamic set" input 2 0 50 7 One up/down counter with directional discriminator   For synchro transmitters using two counting pulses with an offset  of 90° (track A and B) 2 0 50 8 – 0 0 – 9 One up/down counter with directional discriminator and double  evaluation  For synchro transmitters using two counting pulses with an offset  of 90° towards each other (track A and B) 2 0 30 10 One up/down counter with directional discriminator and fourfold  evaluation  For synchro transmitters using two counting pulses with an offset  of 90° towards each other (track A and B) 2 0 15 (1) See technical documentation for details. 4

4/84  |  ABB  PLC Automation AC500 System data Operating and ambient conditions  Voltages according to EN 61131-2 24 V DC Process and supply voltage 24 V DC (-15 %, +20 % without ripple) Absolute limits 19.2...30 V inclusive ripple Ripple 5 % Protection against reverse polarity 10 s 120 V AC Line voltage 120 V AC (-15 %, +10 %) Frequency 47...62.4 Hz / 50...60 Hz (-6 %, +4 %) 230 V AC Line voltage 230 V AC (-15 %, +10 %) Frequency 47...62.4 Hz / 50...60 Hz (-6 %, +4 %) 120-240 V AC Wide-range supply – Line voltage 102...264 V / 120...240 V (-15 %, +10 %) Frequency 47...62.4 Hz / 50...60 Hz (-6 %, +4 %) Allowed interruptions of power supply acc. to EN 61131-2 DC supply Interruption 10 ms, time between 2 interruptions 1 s, PS2 AC supply Interruption 0.5 periods, time between 2 interruptions 1 s Important:  Exceeding the maximum power supply voltage ( 30 V DC) for process or supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. Temperature Operation 0...60 °C (horizontal mounting of modules)0...40 °C (vertical mounting of modules and output load reduced to 50 % per group) Storage -40...+70 °C Transport -40...+70 °C Humidity Max. 95 %, without condensation Air pressure Operation 800 hPa / 2000 m Storage 660 hPa / 3500 m Creepage distances and clearances Insulation Test Voltages, Routine Test, according to EN 61131-2 High voltage pulse 1.2/50 µs AC voltage during 2 seconds Circuits against other circuitry 230 V 2500 V 1350 V 120 V 1500 V 820 V 120...240 V 2500 V 1350 V 24 V circuits (supply, 24 V inputs/outputs), if they are electrically isolated against other circuitry 500 V 350 V COM interfaces, electrically isolated 500 V 350 V not isolated not applicable not applicable FBP interface 500 V 350 V Ethernet 500 V 350 V The creepage distances and clearances meet the requirements of the overvoltage category II, pollution degree 2. Main dimensions  mm, inches 135  5.31” 75  2.95” 67.5 2.66” 28  1.1” Type Nr communication modules Length L mm inches TB511-ETH 1 95.5 3.76 TB521-ETH 2 123.5 4.86 TB541-ETH 4 179.5 7.07 135  5.31” L 75  2.95” 151.9  5.98” 91.1  3.59” 227.7 8.96” 4

ABB  PLC Automation  |  4/85 Power supply units For the supply of the modules, power supply units according to PELV specifications must be used. Electromagnetic Compatibility Immunity Against electrostatic discharge (ESD) According to EN 61000-4-2, zone B, criterion B Electrostatic voltage in case of air discharge 8 kV contact discharge 4 kV, in a closed switch-gear cabinet 6 kV (1) ESD with communication connectors In order to prevent operating malfunctions, it is recommended, that the   operating personnel discharge themselves prior to touching communication  connectors or perform other suitable measures to reduce effects of   electrostatic discharges. ESD with connectors of Terminal Bases The connectors between the terminal bases and CPUs or communication  modules must not be touched during operation. The same is valid for the   I/O-Bus with all modules involved. Against the influence of radiated (CW radiated) According to EN 61000-4-3, zone B, criterion A Test field strength 10 V/m Against transient interference voltages (burst) According to EN 61000-4-4, zone B, criterion B Supply voltage units AC / DC 2 kV Digital inputs/outputs 24 V DC 2 kV 120/230 V AC 2 kV Analog inputs/outputs 1 kV CS31 system bus 2 kV Serial RS485 interfaces (COM) 2 kV Serial RS232 interfaces (COM, not for PM55x and PM56x) 1 kV ARCNET 1 kV FBP 1 kV Ethernet 1 kV I/O supply, DC-out 1 kV Against the influence of line-conducted interferences (CW conducted) According to EN 61000-4-6, zone B, criterion A Test voltage 3 V zone B, 10 V is also met High energy surges According to EN 61000-4-5, zone B, criterion B Power supply DC 1 kV CM (2) / 0.5 kV DM (2) DC I/O supply 0.5 kV CM (2) / 0.5 kV DM (2) Buses, shielded 1 kV CM (2) AC-I/O unshielded 2 kV CM (2) / 1 kV DM (2) I/O analog, I/O DC unshielded 1 kV CM (2) / 0.5 kV DM (2) Radiation (radio disturbance) According to EN 55011, group 1, class A (1) High requirement for shipping classes are achieved with additional specific measures (see specific documentation). (2) CM = Common Mode - DM = Differential Mode. Mechanical Data Wiring method / terminals Mounting Horizontal Degree of protection IP20 (if all terminal screws are tightened) Housing According to UL 94 Vibration resistance acc. to EN 61131-2 all three axes 2...15 Hz, continuous 3.5 mm 15...150 Hz, continuous 1 g (higher values on request) Vibration resistance with SD Memory Card inserted 15...150 Hz, continuous 1 g Shock resistance All three axes 15 g, 11 ms, half-sinusoidal Shipping specific requirements – Mounting of the modules DIN rail according to DIN EN 50022 35 mm, depth 7.5 mm or 15 mm Mounting with screws Screws with a diameter of 4 mm Fastening torque 1.2 Nm AC500 System data 4

5/86  |  ABB  PLC Automation 5

ABB  PLC Automation  |  5/87 AC500-XC PLC operating in eXtreme Conditions Key features  5/88 Ordering data  5/89 Technical data  5/95 System data  5/117 5

5/88  |  ABB  PLC Automation AC500-XC Key features Lower lifetime cost and many of the traditional practices are not required, such as: HVAC for the panel, shock absorbers, door sealing, etc... Resistance to:–  High humidity–  Salt mist–  Vibration–  High altitude–   Corrosive gases–  Temperature:   from -40 to +70 °C All the benefits from AC500 range: Automation Builder engineering suite, I/O modules, scalable and flexible, same high performance communication, libraries and web services. 5

ABB  PLC Automation  |  5/89 AC500-XC Ordering data AC500 CPUs   – 2 internal serial interfaces, RS232 / RS485 configurable   –  Display and 8 function keys for diagnosis and status   – Centrally expandable with up to 10 I/O modules (S500) for a total of 320 Digital I/Os or 160 Analog I/Os   –  Simultaneous operation of up to 4 external communication modules in any desired combination   –  Optional SD card for data storage and program backup   –  Can also be used as slave CANopen ®  using CM588-CN-XC slave coupler   – Ethernet version provides web server and IEC 60870-5-104 remote control protocol. Program memory Cycle time in µs  per instruction min. Integrated communication Type Order code Price Weight(1 pce) kB Bit/Word/Float. point kg 512 0.06 / 0.09 / 0.7 Ethernet (2), 2 x serial PM573-ETH-XC (1) 1SAP330300R0271 0.150 512 0.05 / 0.06 / 0.5 2 x serial PM582-XC 1SAP340200R0201 0.135 1024 0.05 / 0.06 / 0.5 Ethernet (2), 2 x serial PM583-ETH-XC (1) 1SAP340300R0271 0.150 4096 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM591-ETH-XC (1) 1SAP350100R0271 0.150 4096 0.002 / 0.004 / 0.004 Ethernet (2), 2 x serial PM592-ETH-XC (1)(3) 1SAP350200R0271 0.150 Terminal base   – For mounting and connection of the CPUs and communication modules, not needed for PM595   – 1 to 4 plug-in communication modules   – Connection for communication coupler integrated in the CPU   – I/O interface for direct connection of up to 10 expansion modules   – Connection COM1: 9-pole pluggable terminal block   – Connection COM2: 9-pole Sub-D (socket). Number of  coupler slots Connection for coupler  integrated in the CPU Type Order code Price Weight(1 pce) kg 1 Ethernet RJ45 TB511-ETH-XC 1SAP311100R0270 0.215 2 Ethernet RJ45 TB521-ETH-XC 1SAP312100R0270 0.215 4 Ethernet RJ45 TB541-ETH-XC 1SAP314100R0270 0.215 PM573-ETH-XC PM592-ETH-XC TB511-ETH-XC TB541-ETH-XC PM595-4ETH-M-XC AC500 CPU PM595   – 2 Ethernet interfaces with integrated switch and software configurable protocol (PROFINET, EtherCAT (4))   – 2 independent Ethernet interfaces   – 2 serial interfaces, RS232 / RS485 configurable    – Provides web server and IEC 60870-5-104 telecontrol protocol   – Centrally expandable with up to 10 I/O modules (S500 and/or S500-eCo modules allowed)   – Simultaneous operation of up to 2 external communication modules in any desired combination Program memory Cycle time in µs  per instruction min. Integrated communication Type Order code Price Weight(1 pce) MB Bit/Word/Float. point kg 16 0.0006/0.001/0.001 2 x Ethernet (2 Ports switch),  2 x Ethernet (2), 2 x serial PM595-4ETH-M-XC (3) 1SAP351500R0279 1.050 (1) Ethernet communication.(2) Provides integrated web server and IEC 60870-5-104 remote control protocol on each interface independently.(3) Provides integrated 4 GB flashdisk for user data storage and data logging.(4) Availability on demand. 5

5/90  |  ABB  PLC Automation AC500-XC Ordering data I/O modules   –  For central expansion of the AC500-XC CPU   –  For decentralized expansion in combination with communication interface module (not for DC505-FBP)   –  DC: channels can be configured individually as inputs or outputs   – Terminal unit required (refer to table below). Communication modules Protocol Connections Type Order code Price Weight(1 pce) kg PROFIBUS ®  DP V0/V1 master Sub-D socket 9 poles CM592-DP-XC (1) 1SAP373200R0001 0.115 Ethernet (TCP/IP, UDP/IP, Modbus TCP) 2 x RJ45 - integrated switch CM597-ETH-XC 1SAP373700R0001 0.115 CANopen ®  master Terminal block 2 x 5 poles spring CM598-CN-XC (1) 1SAP373800R0001 0.115 CANopen ®  slave Terminal block 2 x 5 poles spring CM588-CN-XC 1SAP372800R0001 0.115 PROFINET ®  I/O RT controller 2 x RJ45 - integrated switch CM579-PNIO-XC 1SAP370901R0101 0.115 PROFINET ®  I/O RT device 2 x RJ45 - integrated switch CM589-PNIO-XC 1SAP372900R0011 0.115 (1) Availability planned for Q1/2016. Digital I/O Number of  Input signal Output type Output signal Terminal units Type Order code Price Weight(1 pce) DI/DO/DC kg 32 / - / - 24 V DC - - TU516-XC DI524-XC 1SAP440000R0001 0.200 - / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DC522-XC 1SAP440600R0001 0.200 - / - / 24 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DC523-XC 1SAP440500R0001 0.200 16 / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DC532-XC 1SAP440100R0001 0.200 - / 32 / - 24 V DC Transistor 24 V DC, 0.5 A TU516-XC DO524-XC 1SAP440700R0001 0.200 8 / 8 / - 24 V DC Relay 230 V AC, 3 A (1) TU532-XC DX522-XC 1SAP445200R0001 0.200 (1) Relay outputs, changeover contacts. CM592-DP-XC DI524-XC DO524-XC CM579-PNIO-XC AC500 Condition Monitoring CMS-XC   – PLC integrated condition monitoring and fast protection for high frequency signals (vibration, current ,  voltage, speed/encoder)   – FM502-CMS module needs function module terminal base TF5x1 for direct interfacing to CPU,   communication couplers, other I/O   - for stand-alone or control/safety integrated condition monitoring   – PM592 CPU to be used on same TF5x1 for data storage and signal processing or communication   - C-code interface for own complex diagnosis algorithmns, 4GB Flash disk for raw fingerprints and   indicator trending   – FM502-CMS module:   - 16 fast, precise analog inputs, all synchronously sampled; configurable as IEPE or +-10V   - individual measurement configuration (start,stop,trigger) per channel   -  per channel up to 50ksamples/s and 24bit ADC resolution, adjustable sampling   - encoder inputs (5V or 24V) up to 300kHz counter; 12 modes, incl. absloute SSI (1MHz)   - fast data logging, compact WAV-Files delivered automatically to CPU, incl. synchronized encoder signal  if configured   - analogue values always available for fast protection in I/O image of CPU   – Included in Automation Builder: Configuration, libraries for CMS control and wav file handling, examples   – Available download package: Signal processing library, example programs with simple diagnosis, logging  and automated triggering (2) Number of  coupler slots Description Type Order code Price Weight(1 pce) kg n.a.  Function Module for Condition Monitoring Systems,   16AI, 2DI, 2DC, 1x Encoder (A, B, Z) FM502-CMS-XC (3) 1SAP460400R0001 0.215 0 Function module terminal base for FM502, no coupler  slots, 1x ETHERNET, 1x serial, spring terminals, 24VDC TF501-CMS-XC (1)(3) 1SAP317000R0271 0.350 2 Function module terminal base for FM502,  2x coupler  slots, 1x ETHERNET, 1x serial, spring terminals, 24VDC TF521-CMS-XC (1)(3) 1SAP317200R0271 0.400 (1) Can only be used together with FM502 and PM592-ETH(2) Download of Package under "Application Examples" at www.abb.com/plc(3) Availability planned for Q2/2016. FM502-CMS-XC TF501-CMS-XC TF521-CMS-XC 5

ABB  PLC Automation  |  5/91 Analog I/O Number of  Input signal Output signal Terminal units Type Order code Price Weight(1 pce) AI/AO kg 16 / 0 0…10 V, ±10 V 0/4…20 mA  PT100, PT1000, Ni1000 – TU516-XC AI523-XC 1SAP450300R0001 0.200 4 / 4 ±10 V 0/4...20 mA TU516-XC AX521-XC 1SAP450100R0001 0.200 8 / 8 (max. 4 current  outputs) TU516-XC AX522-XC 1SAP450000R0001 0.200 0 / 16 (max. 8 current  outputs) – TU516-XC AO523-XC 1SAP450200R0001 0.200 8 / 0 0…5 V, 0…10 V, ±50 mV,  ±500 mV, 1 V, ±5 V,   ±10 V, 0/4…20 mA,   ±20 mA PT100, PT1000,  Ni1000, Cu50, 0…50 kΩ, S,  T, N, K, J – TU516-XC AI531-XC 1SAP450600R0001 0.200 Analog/digital mixed I/O Standard I/O module with high functionality:   – 16 digital input or 16 digital output channels   – 8 configurable In/Output channels   – First two inputs are also usable as high-speed counter (up to 50 kHz) together with AC500-XC CPU, CS31  or CI5xx-XC communication interface modules   – 4 independent analog input channels configurable for voltage, current, 12 bit + sign, 1-2 wire connection   – Galvanic isolation per module   – Usable with all CI5xx modules. Number of  Input signal Output type Output signal  Terminal unit Type Order code Price Weight(1 pce) AI/AO/DI/DO/DC kg 4 / 2 / 16 / - / 8 24 V DC, 0…10 V,  ±10 V, 0/4…20 mA,  PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A  ±10 V,   0/4…20 mA TU516-XC DA501-XC 1SAP450700R0001 0.200 4 / 2 / - / 16 / 8 24 V DC, 0…10 V,  ±10 V, 0/4…20 mA,  PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A  ±10 V,   0/4…20 mA TU516-XC DA502-XC 1SAP450800R0001 0.200 AC500-XC Ordering data Multifunctional modules Functionality Number of  Input signal Output  type Output signal Terminal  unit Type Order code Price Weight(1 pce) DI/DO/DC kg Encoder moduleEncoder and  PWM module 2 / – / 8 24 V DC and  2 encoder  inputs 2 PWM  outputs – TU516-XC CD522-XC 1SAP460300R0001 0.125   – DC541-XC occupies one communication module slot on the AC500-XC CPU terminal base, no terminal  block required   – Usable with all CI5xx-XC modules. Functionality Number of  Input signal Output  type Output signal Terminal  unit Type Order code Price Weight(1 pce) DI/DO/DC kg Interrupt I/O and fast counter moduleInterrupt I/O   and fast counter – / – / 8 24 V DC Transistor 24 V DC, 0.5 A N/A (2) DC541-CM-XC (1) 1SAP470000R0001 0.100 (1) Multifunctional module, refer to table on page 103 for details.(2) Occupies a communication module slot. AI523-XC AI531-XC DA501-XC CD522-XC 5

5/92  |  ABB  PLC Automation AC500-XC Ordering data Communication interface modules Number of Input signal Output type Output signal  Terminal units Type Order code Price Weight(1 pce) AI/AO/DI/DO/DC kg For CS31-Bus - / - / 8 / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU552-CS31-XC DC551-CS31-XC 1SAP420500R0001 0.200 - / - / - / - / 16 24 V DC Transistor 24 V DC, 0.5 A TU552-CS31-XC CI590-CS31-HA-XC 1SAP421100R0001 0.200 4 / 2 / 8 / - / 8 24 V DC /  0…10 V,   -10…+10 V,  0…20 mA,   4…20 mA,  PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A /   -10…+10 V,   0…20 mA,   4…20 mA TU552-CS31-XC CI592-CS31-XC 1SAP421200R0001 0.200 For PROFIBUS ® -DP 4 / 2 / 8 / 8 / - 24 V DC /  0…10 V,  -10…+10 V,   0…20 mA,   4…20 mA,  PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A /   -10…+10 V,   0…20 mA,   4…20 mA TU510-XC /  TU518-XC CI541-DP-XC 1SAP424100R0001 0.200 - / - / 8 / 8 / 8 24 V DC Transistor 24 V DC, 0.5 A TU510-XC /  TU518-XC CI542-DP-XC 1SAP424200R0001 0.200 For CANopen ® 4 / 2 / 8 / 8 / - 24 V DC /  0…10 V,  -10…+10 V,   0…20 mA,   4…20 mA,   PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A /   -10…+10 V,   0…20 mA,   4…20 mA TU510-XC /  TU518-XC CI581-CN-XC 1SAP428100R0001 0.200 - / - / 8 / 8 / 8 24 V DC Transistor 24 V DC, 0.5 A TU510-XC /  TU518-XC CI582-CN-XC 1SAP428200R0001 0.200 For Ethernet based protocol - PROFINET ®  IO RT 4 / 2 / 8 / 8 / - 24 V DC /   0…10 V,  -10…+10 V,   0…20 mA,   4…20 mA,   PT100, PT1000,  Ni100, Ni1000 Transistor 24 V DC, 0.5 A /   -10…+10 V,   0…20 mA,   4…20 mA TU508-ETH-XC CI501-PNIO-XC 1SAP420600R0001 0.200 - / - / 8 / 8 / 8 24 V DC Transistor 24 V DC, 0.5 A TU508-ETH-XC CI502-PNIO-XC 1SAP420700R0001 0.200 From To Output signal Terminal units Type Order code Price Weight(1 pce) kg Gateway for Ethernet based protocol - PROFINET ®  IO RT PROFINET ®  I/O – 3 x RS232/485   ASCII serial interfaces TU520-ETH-XC CI504-PNIO-XC 1SAP421300R0001 0.200 PROFINET ®  I/O 1 x CAN 2A/2B or  CANopen ®  Master 2 x RS232/485   ASCII serial interfaces TU520-ETH-XC CI506-PNIO-XC 1SAP421500R0001 0.200 CI541-DP-XC CI581-CN-XC CI502-PNIO-XC CI506-PNIO-XC DC551-CS31-XC 5

ABB  PLC Automation  |  5/93 AC500-XC Ordering data Terminal units For digital and analog expansion modules and interface modules. Please note: for modules with relay  outputs, terminal units for 230 V AC (TU532-XC) is required. For Supply Connection type Type Order code Price Weight(1 pce) kg Ethernet interface modules 24 V DC Spring TU508-ETH-XC 1SAP414000R0001 0.300 CANopen ® /PROFIBUS ®  DP interface modules 24 V DC Spring TU510-XC 1SAP410800R0001 0.300 I/O modules 24 V DC Spring TU516-XC 1SAP412000R0001 0.300 CANopen ® /PROFIBUS ®  DP interface modules 24 V DC Spring TU518-XC (1) 1SAP411200R0001 0.300 Ethernet gateway modules 24 V DC Spring TU520-ETH-XC 1SAP414400R0001 0.300 I/O modules AC / Relay 230 V AC Spring TU532-XC 1SAP417000R0001 0.300 CS31 interface modules 24 V DC Spring TU552-CS31-XC 1SAP410400R0001 0.300 (1) TU518-XC Terminal units can also be used with PROFIBUS ®  DP CI modules with baud rate up to 1Mbaud. Terminal units compatibility Type For I/O modules For communication interface modules TU516-XC TU532-XC TU508-ETH-XC TU510-XC TU518-XC TU520-ETH-XC TU552-CS31-XC DA501-XC  DA502-XC  DC522-XC  DC523-XC  DC532-XC  DI524-XC  DX522-XC  CD522-XC  AI523-XC  AI531-XC  AO523-XC  AX521-XC  AX522-XC  DC551-CS31-XC  CI590-CS31-HA-XC  CI592-CS31-XC  CI501-PNIO-XC  CI502-PNIO-XC  CI504-PNIO-XC  CI506-PNIO-XC  CI541-DP-XC    (1) CI542-DP-XC    (1) CI581-CN-XC  CI582-CN-XC  (1) Can be used with baudrate up to 1Mbaud. TU520-ETH-XC TU510-XC TU516-XC TU508-ETH-XC 5

5/94  |  ABB  PLC Automation AC500-XC Ordering data MC502 Accessories for AC500-XC For Description Type Order code Price Weight(1 pce) kg AC500 CPUs COM1 Programming cable Sub-D / terminal block, length 5 m TK502 1SAP180200R0101 0.400 AC500 CPUs COM2 Programming cable Sub-D / Sub-D, length 5 m TK501 1SAP180200R0001 0.400 AC500 CPUs Memory card (2 GB SD card) MC502 1SAP180100R0001 0.020 Lithium battery for data buffering TA521 1SAP180300R0001 0.100 I/O modules  Pluggable marker holder for I/O modules, packing unit   incl. 10 pcs. Template available in the AC500 online help   TA523  1SAP180500R0001 0.300 AC500 CPU´s, interface  module, communication  module and I/O modules White labels, packing unit incl. 10 pcs TA525 1SAP180700R0001 0.100 Terminal base Communication Module, blind cap TA524 1SAP180600R0001 0.120 CPU terminal base Accessories for mounting, packing unit includes 10 pcs TA526 1SAP180800R0001 0.200 5-pole power plug for AC500. Spare part.   Can be plugged to CPU terminal base TB5x1.   Packing unit includes 5 pcs TA527 1SAP181100R0001 0.200 9-pole COM1 plug for AC500. Spare part.   Can be plugged to CPU terminal base TB5x1.   Packing unit includes 5 pcs TA528 1SAP181200R0001 0.200 Communication modules 9-pole spring plug for CM574-RS/RCOM. Spare part.  Packing includes 10 pcs TA532 1SAP182000R0001 5-pole spring plug for CM575-DN/CM578-CN. Spare part.  Packing includes 5 pcs TA533 1SAP182100R0001 2x5-pole spring plug for CM588-CN. Spare part.   Packing includes 5 pcs. TA534 1SAP182200R0001 10-pole spring plug for DC541-CM. Spare part.   Packing includes 10 pcs. TA536 1SAP183100R0001 Protective caps for TB,   TU and CM 10 x Sub-D plastic caps 20 x RJ45 plastic caps, 3 x RJ45 female 10 x M12 plastic caps TA535 1SAP182300R0001 0.300 AC500 CPUs PM595 Protective cap, spare-parts, 3 pieces TA540 1SAP182600R0001 0.200 Lithium battery for real-time-clock buffering TA541 1SAP182700R0001 0.030 Accessories for screw-mounting, 20 pieces TA543 1SAP182800R0001 0.100 5

ABB  PLC Automation  |  5/95 AC500-XC Technical data AC500-XC CPUs Type PM573-ETH-XC PM582-XC PM583-ETH-XC PM591-ETH-XC PM592-ETH-XC PM595-4ETH-M-XC Supply voltage 24 V DC Current consumption on 24 V DC Min. typ. (module alone) 0.110 A 0.050 A 0.110 A 0.150 A 0.400 A Max. typ. (all couplers and I/Os) 0.810 A 0.750 A 0.810 A 0.850 A 1.2 A User program memory - Flash EPROM and RAM 512 kB 512 kB 1024 kB 4096 kB 16384 kB Integrated user data memory 512 kB thereof   288 kB saved 416 kB thereof   288 kB saved 1024 kB thereof   288 kB saved 5632 kB thereof   1536 kB saved 16384 kB thereof   3072 kB saved User Flashdisk (Data-storage, program access or also external with FTP) – Yes, 4 GB Flash non removable Plug-in memory card depending on SD-Card used: no SD-HC card allowed, use MC502 accessory Web server's data for user RAM disk 1 024 kB – 4 096 kB 8 MB 32 MB Cycle time for 1 instruction (minimum) Binary 0.06 µs 0.05 µs 0.002 µs 0.0006 µs Word 0.09 µs 0.06 µs 0.004 µs 0.001 µs Floating-point 0.7 µs 0.5 µs 0.004 µs 0.001 µs Max. number of centralized inputs/outputs Max. number of extension modules on I/O bus up to max. 10 (S500 allowed) Digital inputs / outputs 320 / 320 Analog inputs / outputs 160 / 160 Max. number of decentralized inputs/outputs depends on the used standard Fieldbus (1) Data buffering battery no battery needed Real-time clock (with battery back-up)  Program execution Cyclical / Time controlled / Multi tasking   /    /   User program protection by password  Internal interfaces COM1 RS232 / RS485 configurable  Connection (on terminal bases) pluggable spring terminal block, use TK502 cable in accessory  Programming,  Modbus ®  RTU, ASCII, CS31  master  COM2 RS232 / RS485 configurable  Connection (on terminal bases) Sub-D female 9 poles, use TK501 cable in accessory Programming, Modbus ®  RTU, ASCII  FieldBusPlug Serial neutral interface  – Connection (on terminal bases) M12 male, 5 poles – Functions programming cable UTF-21-FBP, slave communication depending on FieldBusPlug used   (PROFIBUS ®  DP, CANopen ® , DeviceNet) – Ethernet Ethernet connection (on terminal bases) RJ45 – RJ45 RJ45 RJ45 2x RJ45 Ethernet functions: online Access, ICMP (Ping),  DHCP, IP configuration protocol, UDP data  exchange, Modbus ®  TCP, HTTP (integrated  Web server), IEC60870-5-104 remote control  protocol, SNTP (Time synchronization),   FTP server, SMTP client, Socket programming  –     Ethernet based Fieldbus Ethernet connection (on CPU module) – 4 x RJ45 (2 x interfaces  with 2-port switch Dowloadable prototcols like: PROFINET ®  IO RT Controller / Device (2)  EtherCAT ®  (2) Master / Slave –  LCD display and 8 function keys  – Function RUN / STOP, status, diagnosis Status, diagnosis RUN / STOP, RESET push buttons –  LEDs for various status display –  Timers / Counters unlimited / unlimited Approvals See detailed page 154 or www.abb.com/plc (1) e.g. CS31 Fieldbus: up to 31 stations with up to 120 DIs / 120 DOs or up to 32 AIs / 32 AOs per station.(2) Availability on demand 5

5/96  |  ABB  PLC Automation AC500-XC Technical data Digital S500-XC I/O modules Type DI524-XC DC522-XC DC523-XC DC532-XC DO524-XC DX522-XC Number of channels per module Digital inputs 32 – – 16 – 8 outputs – – – – 32 8 relays Configurable channels DC  (configurable as inputs or outputs) – 16 24 16 – Additional configuration of channels as Fast counter configuration of max. 2 channels per module, operating modes see table on page 116 Occupies max. 1 DO or DC when used as counter –    – Connection via terminal unit       Digital inputs Input signal voltage 24 V DC – 24 V DC Input characteristic acc. to EN 61132-2 Type 1 – Type 1 0 signal -3...+5 V DC – -3...+5 V DC Undefined signal state 5...15 V DC – 5...15 V DC 1 signal 15...30 V DC – 15...30 V DC Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1 up to 32 ms – 8 ms typically, configurable from  0.1 up to 32 ms Input current per channel At input voltage 24 V DC 5 mA typically – 5 mA typically 5 V DC 1 mA – 1 mA 15 V DC 5 mA – 5 mA 30 V DC 8 mA – 8 mA Digital outputs Transistor outputs 24 V DC, 0.5 A –     – Readback of output –    – – Relay outputs, supplied via process voltage UP, changeover contacts – – – – –  Switching of load 24 V –      230 V – – – – –  Output voltage at signal state 1 – process voltage UP minus 0.8 V – Output current Nominal current per channel – 500 mA at UP = 24 V Maximum (total current of all channels) – 8 A Residual current at signal state 0 – 0.5 mA Demagnetization when switching off  inductive loads – by internal varistors Switching frequency For inductive load – 0.5 Hz max. 0.5 Hz max. 2 Hz For lamp load – 11 Hz max. at max. 5 W Short-circuit / overload proofness –     by external fuse / circuit breaker   6 A gL/gG per channel Overload indication (I 0.7 A) – after approx. 100 ms Output current limiting – yes, with automatic reclosure Proofness against reverse feeding of 24 V signals –     – Contact rating For resistive load, max. – 3 A at 230 V AC  2 A at 24 V DC For inductive load, max. – 1.5 A at 230 V AC  1.5 A at 24 V DC For lamp load – 60 W at 230 V AC  10 W at 24 V DC Lifetime (switching cycles) Mechanical lifetime – 300 000 Lifetime under load – 300 000 at 24 V DC / 2 A  200 000 at 120 V AC / 2 A  100 000 at 230 V AC / 3 A Spark suppression for inductive AC load – external measure depending on  the switched load Demagnetization for inductive DC load – external measure: free-wheeling  diode connected in parallel to  the load 5

ABB  PLC Automation  |  5/97 AC500-XC Technical data Digital S500-XC I/O modules Type DI524-XC DC522-XC DC523-XC DC532-XC DO524-XC DX522-XC Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.150 A 0.100 A 0.150 A 0.050 A 0.050 A Max. typ. (min. + loads) 0.150 A 0.100 A   + load 0.150 A   + load 0.100 A   + load 0.050 A   + load Reverse polarity protection       Fuse for process voltage UP 10 A miniature fuse Connections for sensor voltage supply. Terminal  24 V and 0 V for each connection. Permitted load for each group of 4 or 8 connections: 0.5 A – 8 4 – – – Short-circuit and overload proof 24 V DC sensor supply voltage –   – – – Maximum cable length for connected process signals Cable shielded 1000 m unshielded 600 m Potential isolation Per module       Between channels input – – – – – – output – – – – –  Voltage supply for the module internally via extension bus interface (I/O bus) Fieldbus connection via AC500-XC CPU or all communication interface modules (except DC505-FBP Fieldbus Plug module) Address setting automatically (internal) 5

5/98  |  ABB  PLC Automation AC500-XC Technical data Analog S500-XC I/O modules Type AX521-XC  AX522-XC AI523-XC AO523-XC  AI531-XC Number of channels per module Individual configuration, analog inputs 4 8 16 – 8 outputs 4 8 – 16 – Signal resolution for channel configuration -10...+10 V 12 bits + sign 15 bits + sign 0...10 V 12 bits 15 bits 0...20 mA, 4...20 mA 12 bits 15 bits Temperature: 0.1 °C      Monitoring configuration per channel Plausibility monitoring      Wire break & short-circuit monitoring      Analog Inputs AI Signal configuration per AI max. number per module and with regard to the configuration: AIs / Measuring points (depending on the use of   2/3-wire connection or differential input) 0...10 V 4 / 4 8 / 8 16 / 16 – 8 / 8 -10...+10 V 4 / 4 8 / 8 16 / 16 – 8 / 8 0...20 mA 4 / 4 8 / 8 16 / 16 – 8 / 8 4...20 mA 4 / 4 8 / 8 16 / 16 – 8 / 8 Pt100 -50...+400 °C (2-wire) 4 / 4 8 / 8 16 / 16 – 8 / 8 -50...+400 °C (3-wire), 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -50...+400 °C (4-wire) – – – – 8 / 8 -50...+70 °C (2-wire) 4 / 4 8 / 8 16 / 16 – 8 / 8 -50...+70 °C (3-wire), 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -50...+70 °C (4-wire) – – – – 8 / 8 Pt1000 -50...+400 °C (2-wire) 4 / 4 8 / 8 16 / 16 – 8 / 8 -50...+400 °C (3-wire), 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -50...+400 °C (4-wire) – – – – 8 / 8 Ni1000 -50...+150 °C (2-wire) 4 / 4 8 / 8 16 / 16 – 8 / 8 -50...+150 °C (3-wire), 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -50...+150 °C (4-wire) – – – – 8 / 8 Thermocouples of types J, K, T, N, S – – – –  0...10 V using differential inputs, 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 -10...+10 V using differential inputs, 2 channels 4 / 2 8 / 4 16 / 8 – 8 / 8 Digital signals (digital input) 4 / 4 8 / 8 16 / 16 – 8 / 8 Input resistance per channel voltage: 100 kΩ   current: approx. 330 Ω – voltage: 100 kΩ   current: approx. 330 Ω Time constant of the input filter voltage: 100 µs   current: 100 µs – voltage: 100 µs   current: 100 µs Conversion cycle 2 ms (for 8 AI + 8 AO),   1 s for Pt100/1000, Ni1000 – 1 ms (for 8 AI + 8 AO),   1 s for Pt100/1000,  Ni1000 Overvoltage protection    –  Data when using the AI as digital input Input time delay 8 ms typically, configurable from 0.1 up to 32 ms – 8 ms typically,   configurable from 0.1  up to 32 ms signal voltage 24 V DC – 24 V DC Signal 0 -30...+5 V – -30...+5 V 1 13...30 V – 13...30 V Analog outputs AO Possible configuration per AO Max. number of AOs per module and with regard to the configuration: -10...+10 V 4 8 (1) – 16 (1) – 0...20 mA 4 – 8 – 4...20 mA 4 – 8 – Output resistance (burden) when used as   current output 0...500 Ω – 0...500 Ω – loading capability when used as   voltage output Max. ±10 mA – Max. ±10 mA – (1) Half can be used on current (the other half remains available). 5

ABB  PLC Automation  |  5/99 Analog S500-XC I/O modules Type AX521-XC  AX522-XC AI523-XC AO523-XC  AI531-XC Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.150 A 0.130 A Max. typ. (min. + loads) 0.150 A + load 0.150 A + load – 0.150 A + load Reverse polarity protection      Max. line length of the analog lines,  conductor cross section 0.14 mm² 100 m Conversion error of analog values caused by non-linearity, calibration errors ex works and the resolution in the nominal range 0.5 % typically, 1 % max. Voltage: 0.1 % typically,  current/resistor 0.3 %  typically Potential isolation Per module     – Fieldbus connection Via AC500-XC CPU or all communication interface modules (except DC505-FBP) Voltage supply for the module Internally via extension bus interface (I/O bus) – AC500-XC Technical data 5

5/100  |  ABB  PLC Automation AC500-XC Technical data CD522-XC encoder module The CD522-XC module offers accuracy and dynamic flexibility for a customized solution. It has two independent encoder inputs onboard and is easily configured using the Automation Builder software for 10 different operation modes and for frequencies up to 300 kHz (depending on CPU cycle time). The CD522-XC module also integrates outputs for pulses and for PWM as well as normal inputs and outputs, depending on selected encoder mode. Type CD522-XC Functionality Digital inputs/outputs 24 V DC, dedicated inputs/outputs can be used for specific counting functions.   All unused inputs/outputs can be used as input/output with standard specification. Input options Catch/Touch operation, counter value stored in separate variable on external event (rising or falling)Set to preset counter register with predefined valueSet to reset counter register End value output Output set when predefined value is reached Reference point initialization  (RPI) input for relative encoder  initialization  High-speed counter/encoder Integrated counters Counter characteristics 2 counters (24 V DC, 5 V DC, differential and 1 Vpp sinus input) Counter mode one 32 bits or two 16 bits Relative position encoder X1, X2, X3 Absolute SSI encoder  Time frequency meter  Frequency input up to 300 kHz PWM/pulse outputs Output mode specification Number of outputs 2 Push pull output 24 V DC, 100 mA max Current limitation Thermal and overcurrent PWM mode specification Frequency 1…100 kHz Value 0...100 % Pulse mode specification Frequency 1…15 kHz Pulse emission 1…65535 pulses Number of pulses emitted  indicator 0...100 % Frequency mode  specification Frequency output 100 kHz Duty Cycle Set to 50 % Number of channels per module Digital input 2 output 2 Configurable channels DC (configurable as inputs or outputs) 8 Additional configuration of channels as Fast counter Integrated 2 counter encoders Connection via terminal unit  Digital Inputs Input signal voltage 24 V DC time delay 8 ms typically configurable from 0.1 up to 32 ms Input current per channel At input voltage 24 V DC Typically 5 mA 5 V DC 1 mA 15 V DC 5 mA 30 V DC 8 mA Digital outputs Output voltage at signal state 1 UP – 0.8 V Output current Nominal current per channel 0.5 A at UP = 24 V Maximum (total current of all channels) 8 A Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads By internal varistors Switching frequency For inductive load Max. 0.5 Hz For lamp load Max. 11 Hz with max. 5 W Short-circuit / Overload proofness  Overload indication (I 0.7 A) After approx. 100 ms Output current limiting  Proofness against reverse feeding of 24 V signals  5

ABB  PLC Automation  |  5/101 AC500-XC Technical data CD522-XC encoder module Type CD522-XC Maximum cable length for connected process signals Cable shielded 1000 m unshielded 600 m Potential isolation Per module  Technical data of the high-speed inputs Number of channels per module 6 Input type 24 V DC, 5 V DC / Differential / Sinus 1 Vpp Frequency 300 kHz Technical data of the fast outputs Number of channels 2 Indication of the output signals Brightness of the LED depends on the number of pulses emitted (0 % to 100 %) (pulse output mode only) Output current Rated value, per channel 100 mA at UP = 24 V Maximum value (all channels together,  configurable outputs included) 8 A Leakage current with signal 0 0.5 mA Rated protection fuse on UP 10 A fast De-magnetization when inductive loads are switched off with varistors integrated in the module Overload message (I 0.1 x A) Yes, after ca. 100 ms Output current limitation Yes, automatic reactivation after short-circuit/overload Resistance to feedback against 24 V signals Yes Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.070 A Max. typ. (min. + loads) 0.070 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse 5

5/102  |  ABB  PLC Automation AC500-XC Technical data Analog/digital mixed I/O expansion module For all modules: max cable length for connected process signals is 1000 m for shielded cable and 600 m for unshielded ones.  For all Input modules, the signal resolution for channel configuration is: -10…+10 V: 12 bit + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits. Type DA501-XC DA502-XC  (1) Number of Channels per Module Digital inputs 16 – outputs – 16 Analog inputs 4 4 outputs 2 2 Digital configurable channels DC  (configurable as inputs or outputs) 8 8 Additional configuration of channels as Fast counter Yes Occupies max. 1 DO or DC when used as counter Configuration of max. 2 channels per module. Operating modes see table on page 116 Connection via terminal unit TU 5xx  Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state 5...15 V DC 1 signal 15...30 V DC Residual ripple, range for 0 signal -3...+5 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0) 8 ms typically, configurable from 0.1 up to 32 ms Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output  Outputs, supplied via process voltage UP  Switching of 24 V load  Output voltage at signal state 1 Process voltage UP - 0.8 V Output current Nominal current per channel 500 mA at UP = 24 V DC Maximum (total current of all channels) 4 A Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads By internal varistors Analog inputs AI  Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI  0…10 V / -10 … +10 V 4 / 4 0…20 mA / 4…20 mA 4 / 4 RTD using 2/3 wire needs 1/2 channel(s) 4 / 2 0…10 V using differential inputs, needs 2 channels 4 / 2 -10…+10 V using differential inputs, needs 2 channels 4 / 2 Digital signals (digital input) 4 / 4 Data when using the AI as digital input Input time delay 8 ms typically, configurable from 0.1 up to 32 ms signal voltage 24 V DC Outputs, single configurable as Possible configuration per AO  -10…+10 V  0…20 mA / 4…20 mA  Output resistance (load) when used as current output 0...500 Ω Output loading capability when used as voltage output ±10 mA max. Potential isolation Per module  Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.070 A Max. typ. (min. + loads) 0.070 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc (1) In preparation 5

ABB  PLC Automation  |  5/103 AC500-XC Technical data DC541-CM-XC interrupt I/O and fast counter module In the operating mode counter, the channels can be configured as follows: Input, Output, 32-bit up/down counter (uses C0...C3) as a 32-bit counter without limit, 32-bit periodic counter as a 32-bit counter with a limit, limiter for a 32-bit counter (limit channel 0), 32-bit up counter (forward counter) with the frequencies 50 kHz, 5 kHz and 2.5 kHz, pulse-width modulation (PWM) with a resolution of 10 kHz, time and frequency measurement, frequency output. Type DC541-CM-XC Number of channels per module Configurable channels DC  (configurable as inputs or outputs) 8 Additional configuration of channels as Fast counter Yes Connection via CPU terminal base. Occupies one communication module slot  Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state 5...15 V DC 1 signal 5...30 V DC Input time delay (0 - 1 or 1 - 0)  20 µsClamp to clamp - 300 µs with interrupt task Input current per channel At input voltage 24 V DC 5 mA typically 5 V DC 1 mA 15 V DC 5 mA 30 V DC 8 mA Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output  Switching of 24 V load  Output voltage at signal state 1 Process voltage UP minus 0.8 V Output current Nominal current per channel 500 mA at UP = 24 V Maximum (total current of all channels) 8 A Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads by internal varistors Potential isolation Per module  Voltage supply for the module Internally via backplane bus Interrupt I/O table Configuration as Configuration for channel no. Max. no. of channels for this function Remarks and notes regarding possible alternative  combinations of the remaining channels (a and b) Chan. 0 Chan. 1 Chan. 2 Chan. 3 Chan. 4-7 Mode 1: Interrupt functionality Interrupt Digital input 1 1 1 1 4 8 Each channel can be configured individually as interrupt  input or output Digital output 1 1 1 1 4 8 Mode 2: Counting functionality Digital I/Os PWM (1) Digital input 1 1 1 1 4 8 Usual input Digital output 1 1 1 1 4 8 Usual output PWM, resolution 10 kHz 1 1 1 1 4 8 Outputs and pulsed signal with and adjustable   on-off ratio (1) Counter and fast counter data available on technical documentation. 5

5/104  |  ABB  PLC Automation AC500 Condition Monitoring CMS: FM502-CMS-XC The FM502-CMS-XC function module offers precision and dynamic flexibility for customized solutions in condition monitoring, precise measurement or fast data logging applications. It has 16 fast, precise and synchronized analog inputs with 50k Samples/s (SPS), 24bit ADC resolution,  completed with encoder inputs (incremental or absolute) with counter and additional DI and DC inputs/outputs onboard. It is easily configured using the Automation Builder software and the special libraries. Overall it has 12 different operation modes. One FM502 function module can be placed on the right side of PM592-ETH-XC CPU with a special function module terminal base TF5x1, to interface directly to the CPU. While long measurements can be flexibly configured, started and stopped, all inputs are available in the I/O Image of CPU for immediate use (measurement, protection, control, ...) Type FM502-CMS-XC Data storage Fast user data memory of FM502 128 MB (ca. 33 million Samples: e.g 40 s record length on 16 channels at 50k SPS or 5.8 h record  lenght on 16 channels at 100 SPS) File Format delivered to PM592 flash WAV (compact binary) per channel, all channels  in one .zip w. time stamp Analog inputs Number of channels 16 (synchronous sampled) Resolution 24 bit ADC, stored in DINT in WAV file (4byte per value) Accurracy at +25 °C +/- 0.1 % Accurracy over operating temperature and vibration +/- 0.5 % Sample rate / Bandwidth (High, 0 dB) 50k SPS / 20 kHz to 100 SPS / 40 Hz (digitally downsampled, selectable per channel) Indication of the input signal One bicolor LED per channel for configuration, measurement status, error messages Input option: IEPE (with Sensor supply current)  + - 10V Bandwidth low (- 3 dB) digital 0.1 Hz digital 0.1 Hz or DC (selectable) Pass band high (- 3 dB) analog 90 kHz, digital 24.5 kHz Stop band high ( - 100 dB) analog 1 MHz, digital 27.5 kHz Dynamic Range (SFDR) 100 dB SINAD (300 Hz/1 kHz sine, 50 k SPS) 0dB from full scale -90 dB - 95 dB IEPE Current Source per channel Typ. 4.2 mA (+/- 7% over temperature) (n.a.) Resistance AI- to M (ground) Typ ~ 27Ohm (PTC) Channel input impedance (AI+/AI-): 1 kHz 1 MOhm 2 MOhm 5 kHz 100 kOhm 40 kOhm 10 kHz 60 kOhm 25 kOhm 20 kHz 40 kOhm 8 kOhm Error detection Short circuit, open wire Max. cable length, shielded (depending on sensor) 100 m Digital inputs/outputs 24 V DC, dedicated inputs/outputs can be used for specific counting functions.All unused inputs/outputs can be used as normal input/output with standard specification. Channels and types 2 DI + 2 DC (configurable inputs/outputs); Type 1, LED indication Input options Catch/Touch operation, counter value stored in separate variable on external event (rising or falling)Set to preset counter register with predefined valueSet to reset counter register End value output Output set when predefined value is reached Reference point initialization (RPI) input for relative encoder  initialization  Input current p. channel @ V DC24 V DC Typically 5 mA 5 V DC 1 mA 15 V DC 5 mA 30 V DC 8 mA AC500-XC Technical data 5

ABB  PLC Automation  |  5/105 Type FM502-CMS-XC Digital outputs Output voltage at signal state 1 (L+)  – 0.8 V Output currentNominal current per channel 0.5 A at UP = 24 V Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads By internal varistors Switching frequencyFor inductive load Max. 0.5 Hz For lamp load Max. 11 Hz with max. 5 W Short-circuit / Overload proofness  Overload indication (I 0.7 A) After approx. 100 ms Output current limiting  Resistance against reverse feeding of 24 V signals  Maximum cable length for connected process signalsshielded 1000 m unshielded 600 m High-speed counter/encoder Integrated counters Counter characteristics 2 counters (24 V DC, 5 V DC, differential RS422: 5 V or 1 Vpp sinus input) Counter mode one counter 32 bits or two counters 16 bits Relative position encoder X1, X2, X3 Absolute SSI encoder  Time frequency meter  Frequency input up to 300 kHz Additional configuration of channels asFast counter Integrated 2 counter encoders high-speed inputsNumber of channels, type per module 3 (A,B,Z), type 1 Input type 24 V DC 5 V DC / Differential / Sinus 1 Vpp Frequency up to 300 kHz (input filter: 50,500, 5 k, 20 k  Hz) Input frequency max. (frequency measurement only) 100 kHz (accuracy -0 %/+3 %) Max. cable length, shielded (depending on sensor) 300 m  100 m Fast outputsSSI CLK output B f. optical Interface (according SSI): Pin 1.3 RS-422  differential (according SSI) Pins 1.3, 1.4 Output delay (0- 1 or 1- 0) Max. 0.35 µs Output current ≤ 10 mA Switching frequency (selectable) 200kHz, 500kHz and 1 MHz Short-circuit proof / overload proof Yes Output current limitation Yes, automatic reactivation after short-circuit/overload Resistance to feedback against 24V signals Yes Resistance to feedback against reverse polarity Yes Max. cable length, shielded (depending on sensor) 100 m Process voltage L+ Nominal voltage 24 V DC Max. ripple 0,05 Current consumption from L+ (FM502 and PM592,   no communication module) Max. 0.43 A + max. 0.5 A per output Inrush current from L+ (at power up, FM502 and PM592,   no communication module) 1.2 A²s Electrical isolation Yes, (PM592 and FM502 to other I/O-Bus modules ) Max. power dissipation within the FM502 module 6.5 W (outputs unloaded) 5-V-encoder supply output Nominal voltage 5 V DC (+/- 5%), 100 mA max. (1)  High Temperatures:   Operation of FM502-XC version in the operating temperature range between +60 °C and +70 °C  with following deratings:  No use of 24 V encoder mode  Analog inputs: maximum number of configured input channels limited to 75 % per group AI0..AI7 and AI8..AI15 AC500-XC Technical data 5

5/106  |  ABB  PLC Automation AC500-XC Technical data AC500-XC communication modules   – Up to 4 communications modules can be used on an AC500-XC CPU   – No external power supply required. Type CM592-DP-XC CM597-ETH-XC CM598-CN-XC CM588-CN-XC CM579-PNIO-XC CM589-PNIO-XC Communication interfaces RJ45 –   (x2) (2) – –   (x2) (2)   (x2) (2) RS-232 / 485 – – – – – – Terminal blocks (1) – –   – – Sub-D socket  – – – – – Protocols PROFIBUS ®  DP   master V0/V1 Ethernet (TCP/IP,   UPD/IP, Modbus TCP) CANopen ®  master CANopen ®  slave PROFINET ®  IO controller PROFINET ®  IO device CPU interface 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual-port  memory 8 kB Dual-port memory 8 kB Dual-port memory Transfer Rate 9.6 kbit/s to   12 Mbit/s 10/100 Mbit/s 10 kbit/s to   1 Mbit/s 10 kbit/s to   1 Mbit/s 10/100 Mbit/s 10/100 Mbit/s Co-processor Communication   processor netX 100 Communication processor netX 100 Communication   processor netX 100 Communication   processor netX 100  Communication   processor netX 100  Communication   processor netX 100  Additional features Multi master   functionality  Max. Number of   subscribers:  - 126 (V0)  - 32 (V1) Online Access,   ICMP (Pimg), DHCP,  IP configuration   protocol,   UDP dataexchange,  Modbus TCP CAN 2.0A  CAN 2.0B  CANopen ® NMT slave  PDO  SDO server  Heartbeat  Nodeguard RTC - Real-Time Cyclic  protocol, Class 1  RTA - Real-Time Acyclic  protocol  DCP Discovery and   Configuration Protocol  CL-RPC - Connectionless  Remote Procedure Call RTC - Real-Time Cyclic  prototcol, Class 1  RTA - Real-Time Acyclic  protocol  DCP Discovery and   Configuration Prototocol  LLDP - Link Layer   Discovery Protocol (1) Plug-in terminal block included. (2) 10/100 Mbit/s, full/half duplex with auto-sensing, 2-port switch integrated. 5

ABB  PLC Automation  |  5/107 AC500-XC Technical data Communication interface modules For all modules: max cable length for connected process signals is 1000 m for shielded cable and 600 m for unshielded ones.  For all Input modules, the signal resolution for channel configuration is: -10…+10 V: 12 bits + sign; 0…10 V, 0…20 mA, 4…20 mA: 12 bits. Temperature: 0.1 °C. Type DC551-CS31-XC CI590-CS31-HA-XC  (1) CI592-CS31-XC Communication Interface Protocol Proprietary CS31 bus protocol on RS485 interface ID configuration Per rotary switches on front face from 00d to 99d Field bus connection on TUs CS31 field bus, via terminal / redundant for CI590-CS31-HA-XC on TU552-CS31-XC Number of Channels per Module Digital inputs 8 – 8 outputs – – – Analog inputs – – 4 outputs – – 2 Digital configurable channels DC  (configurable as inputs or outputs) 16 16 8 Additional configuration of channels as Fast counter Configuration of max. 2 channels per module Occupies max. 1 DO or DC when used as counter    Connection Via terminal base TU5xx    Local I/O extension Max. number of extension modules max. 7 x S500 extension modules, up to 31 stations with up to 120 DIs/120 DOs or up to   32 AIs/ 32AOs per station Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state 5...15 V DC 1 signal 15...30 V DC Residual ripple, range for 0 signal -3...+5 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0) 8 ms typically, configurable from 0.1 up to 32 ms Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output  Outputs, supplied via process voltage UP  Switching of 24 V load  Output voltage at signal state 1 Process voltage UP - 0.8 V Output current Nominal current per channel 500 mA at UP = 24 V DC Maximum (total current of all channels) 8 A 8 A 4 A Residual current at signal state 0 0.5 mA Demagnetization when switching off inductive loads By internal varistors Analog inputs AI  Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI –  0…10 V / -10…+10 V – 4 / 4 0…20 mA / 4…20 mA – 4 / 4 RTD using 2/3 wire needs 1/2 channel(s) – 4 / 2 0…10 V using differential inputs, needs 2 channels – 4 / 2 -10…+10 V using differential inputs, needs  2 channels – 4 / 2 Digital signals (digital input) – 4 / 4 Data when using the AI as digital input Input time delay – 8 ms typically, configurable from 0.1  up to 32 ms signal voltage – 24 V DC (1) Dedicated to High Availability. Not compatible with S500-eCo I/O modules. 5

5/108  |  ABB  PLC Automation AC500-XC Technical data Communication interface modules Type DC551-CS31-XC CI590-CS31-HA-XC  (1) CI592-CS31-XC Outputs, single configurable as Possible configuration per AO –  -10…+10 V –  0…20 mA / 4…20 mA –  Output  resistance (load) when used as   current output – 0...500 Ω loading capability when used as  voltage output – ±10 mA max. Potential isolation Per module    Between fieldbus interface against the rest of the module    Voltage supply for the module By external 24 V DC voltage via terminal UP Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.100 A 0.100 A 0.070 A Max. typ. (min. + loads) 0.100 A + load 0.100 A + load 0.070 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc (1) Dedicated to High Availability. 5

ABB  PLC Automation  |  5/109 AC500-XC Technical data PROFIBUS ® -DP modules Type CI541-DP-XC CI542-DP-XC Communication Interface Protocol PROFIBUS ®  DP (DP-V0 and DP-V1 slave) ID configuration Per rotary switches on front face from 00h to FFh Field bus connection on terminal units Sub-D 9 poles on TU510-XC or TU518-XC with baud rate up to 1MBaud Number of Channels per Module Digital inputs 8 8 outputs 8 8 Analog inputs 4 – outputs 2 – Digital configurable channels DC  (configurable as inputs or outputs) – 8 Additional configuration of channels as Fast counter (onboard I/O) Configuration of max. 2 DI channels per module Occupies max 1 DO or DC when used as counter   Connection Local I/O extension  Max. number of extension modules max. 10 x S500 extension modules, fast counter from digital IO modules can be also used Via terminal base TU5xx    Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state  5...15 V DC 1 signal  15...30 V DC Residual ripple, range for 0 signal -3...+5 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1 up to 32 ms Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output –   (on DC outputs) Outputs, supplied via process voltage UP  Switching of 24 V load  Output voltage at signal state 1  Process voltage UP - 0.8 V Output current Nominal current per channel  500 mA at UP = 24 V DC Maximum (total current of all channels)  8 A Residual current at signal state 0  0.5 mA Demagnetization when switching off inductive loads By internal varistors Analog Inputs AI  Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI 4 – 0…10 V / -10…+10 V 4 / 4 – 0…20 mA / 4…20 mA 4 / 4 – RTD using 2/3 wire needs 1/2 channel(s) 4 / 2 – 0…10 V using differential inputs, needs 2 channels 4 / 2 – -10…+10 V using differential inputs, needs  2 channels 4 / 2 – Digital signals (digital input) 4 / 4 – Data when using the AI as digital input Input time delay 8 ms typically, configurable from 0.1 up to 32 ms – signal voltage 24 V DC – Outputs, single configurable as Possible configuration per AO  – -10…+10V  – 0…20 mA / 4…20 mA  – Output resistance (load) when used as   current output 0...500 Ω – loading capability when used as  voltage output ±10 mA max. – 5

5/110  |  ABB  PLC Automation AC500-XC Technical data PROFIBUS ® -DP modules Type CI541-DP-XC CI542-DP-XC Potential isolation Per module   Between fieldbus interface against the rest of the module   Between the channels input – – output – – Voltage supply for the module  By external 24 V DC voltage via terminal UP Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.260 A Max. typ. (min. + loads) 0.260 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc 5

ABB  PLC Automation  |  5/111 AC500-XC Technical data CANopen ®  modules Type CI581-CN-XC CI582-CN-XC Communication interface Protocol CANopen ®  slave, DS401 profile selectable using rotary switches ID configuration Per rotary switches on front face for CANopen ®  ID node from 00h to 7Fh and 80h to FFh for CANopen ®  DS401  profile Field bus connection on terminal units Terminal blocks on TU518-XC Number of channels per module Digital inputs 8 8 outputs 8 8 Analog inputs 4 – outputs 2 – Digital configurable channels DC  (configurable as inputs or outputs) – 8 Additional configuration of channels as Fast counter (onboard I/O) Configuration of max. 2 DI channels per module Occupies max. 1 DO or DC when used as counter   Connection Local I/O extension  Max. number of extension modules max. 10 x S500-XC extension modules Via terminal unit TU5xx    Digital inputs Input signal voltage 24 V DC characteristic acc. to EN 61132-2 Type 1 0 signal -3...+5 V DC Undefined signal state  5...15 V DC 1 signal  15...30 V DC Residual ripple, range for  0 signal -3...+5 V DC 1 signal 15...30 V DC Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1 up to 32 ms Digital outputs Transistor outputs 24 V DC, 0.5 A  Readback of output –   (on DC outputs) Outputs, supplied via process voltage UP  Switching of 24 V load  Output voltage at signal state 1  Process voltage UP - 0.8 V Output current Nominal current per channel  500 mA at UP = 24 V DC Maximum (total current of all channels)  8 A Residual current at signal state 0  0.5 mA Demagnetization when switching off inductive loads By internal varistors Analog Inputs AI  Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI 4 – 0…10 V / -10…+10 V 4 / 4 – 0…20 mA / 4…20 mA 4 / 4 – RTD using 2/3 wire needs 1/2 channel(s) 4 / 2 – 0…10 V using differential inputs, needs 2 channels 4 / 2 – -10…+10 V using differential inputs, needs  2 channels 4 / 2 – Digital signals (digital input) 4 / 4 – Data when using the AI as digital input Input time delay  8 ms typically, configurable from 0.1 up to 32 ms – signal voltage 24 V DC – Outputs, single configurable as Possible configuration per AO  – -10…+10 V  – 0…20 mA / 4…20 mA  – Output resistance (load) when used as  current output 0...500 Ω – loading capability when used as  voltage output ±10 mA max. – 5

5/112  |  ABB  PLC Automation AC500-XC Technical data CANopen ®  modules Type CI581-CN-XC CI582-CN-XC Potential isolation Per module   Between fieldbus interface against the rest of the module   Between the channels input – – output – – Voltage supply for the module  By external 24 V DC voltage via terminal UP Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP Min. typ. (module alone) 0.260 A Max. typ. (min. + loads) 0.260 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc 5

ABB  PLC Automation  |  5/113 AC500-XC Technical data PROFINET ®  IO RT device modules Type CI501-PNIO-XC CI502-PNIO-XC CI504-PNIO-XC CI506-PNIO-XC Communication interface Ethernet Interface Main protocol PROFINET ®  IO RT device ID Device configuration By rotary switch on the front side, from 00h to FFh Ethernet connection on terminal units 2 x RJ45 with switch functionality for simple daisy chain on TU508-ETH-XC or TU520-ETH-XC Gateway Interface Gateway to  – – 3 x RS232/RS422/RS485   ASCII serial interfaces CAN / CANopen ®  Master +  2 x RS232/RS422/RS485  ASCII serial interfaces Fieldbus Protocol used – – – CAN 2A/2B Master -  CANopen ®  Master (1) CAN physical interface  – – – 1 x 10 poles pluggable  spring connector Baudrate – – – Baudrate up to 1 MBit/s,  Support for up to 126  CANopen ®  Slaves Serial interface – – 3 x RS232 / RS422 or  RS485 2 x RS232 / RS422 or  RS485 Protocol used – – ASCII ASCII Baudrate – – Configurable from 300 bit/s to 115200 bit/s Fieldbus or serial connection on TUs – – 3 x pluggable terminal blocks with spring on TU520-ETH Number of channels per module Digital inputs 8 8 – – outputs 8 8 – – Analog inputs 4 – – – outputs 2 – – – Digital configurable channels DC  (configurable as inputs or outputs) – 8 – – Additional configuration of channels as Connection via terminal unit TU5xx – –   Fast counter (onboard I/O) Configuration of max. 2 DI channels per module – – Occupies max. 1 DO or DC when used as counter  – – Connection Local I/O extension    Max. number of extension modules max. 10 x S500-XC extension modules. Fast counter  from digital IO modules can be also used. Valid for CI501-XC, 502-XC, 504-XC and 506-XC. All  modules can have extension up to 10 modules Digital inputs Input signal voltage 24 V DC – – characteristic acc. to EN 61132-2 Type 1 – – 0 signal -3...+5 V DC – – Undefined signal state  5...15 V DC – – 1 signal  15...30 V DC – – Residual ripple, range for 0 signal -3...+5 V DC – – 1 signal 15...30 V DC – – Input time delay (0 - 1 or 1 - 0)  8 ms typically, configurable from 0.1 up to 32 ms – – Digital outputs Transistor outputs 24 V DC, 0.5 A  – – Readback of output –   (on DC outputs) – – Outputs, supplied via process voltage UP  – – Switching of 24 V load  – – Output voltage at signal state 1  Process voltage UP - 0.8 V – – Output current Nominal current per channel  500 mA at UP = 24 V DC – – Maximum (total current of all channels)  8 A – – Residual current at signal state 0  0.5 mA – – Demagnetization when switching off inductive loads By internal varistors – – (1) Not simultaneously. 5

5/114  |  ABB  PLC Automation AC500-XC Technical data PROFINET ®  IO RT device modules Type CI501-PNIO-XC CI502-PNIO-XC CI504-PNIO-XC CI506-PNIO-XC Analog inputs AI Max. number per module and with regard to the configuration: AIs / Measuring points Signal configuration per AI 4 – – – 0…10 V / -10… +10 V 4 / 4 – – – 0…20 mA / 4…20 mA 4 / 4 – – – RTD using 2/3 wire needs 1/2 channel(s) 4 / 2 – – – 0…10 V using differential inputs, needs 2 channels 4 / 2 – – – -10…+10 V using differential inputs, needs  2 channels 4 / 2 – – – Digital signals (digital input) 4 / 4 – – – Data when using the AI as digital input Input time delay 8 ms typically, configurable  from 0.1 up to 32 ms – – – signal voltage 24 V DC – – – Outputs, single configurable as Possible configuration per AO  – – – -10…+10 V  – – – 0…20 mA / 4…20 mA  – – – Output resistance (load) when used as  current output 0...500 Ω – – – loading capability when used as  voltage output ±10 mA max. – – – Potential isolation Per module     Between Ethernet interface against the rest of the module     Voltage supply for the module  By external 24 V DC voltage via terminal UP Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Current consumption on UP min. typ. (module alone) 0.260 A 0.150 A max. typ. (min. + loads) 0.260 A + load 0.150 A + load Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Approvals See detailed page 154 or www.abb.com/plc 5

ABB  PLC Automation  |  5/115 AC500-XC Technical data CS31 functionality AC500-XC CPU with integrated CS31 interface S500 I/O with communication interface DC551-CS31-XC CI590-CS31-HA-XC CI592-CS31-XC Master Yes, at COM1 – Slave No Yes / Redundant for CI590-CS31-HA-XC Protocols supported ABB CS31 protocol Diagnosis Error indication On LCD display of the CPU Via module LEDs Online diagnosis Yes Error code Errors are recorded in the diagnosis system of the CPU Associated function blocks Yes Physical layer RS485 / 2 x RS485 for CI590-CS31-HA-XC for redundancy Connection Plug at COM1 Screw-type or spring-type terminals Baud rate 187.5 kbit/s Distance AC500-XC: up to 500 m; up to 2000 m using a repeater Max. number of modules on fieldbus 31 modules max.  Please note: The CS31 bus interface occupies one or two module addresses (if counters are configured onboard or if the  module is a mixed digital analog module). Depending on the configuration, or if the module contains also mixed digital  analog I/O, connected extension modules can occupy further module addresses. Configuration Using configuration tool (included in Automation Builder software suite) Station address configuration No Using rotary switches (99 max.) 5

5/116  |  ABB  PLC Automation AC500-XC Technical data Digital I/O modules, "Fast Counter" operating modes. Not applicable for DC541-XC  (1) Operating mode, configured in the user program of the AC500-XC Occupied inputs  DI or DC Occupied outputs  DO or DC Maximum counting frequency kHz 0 No counter 0 0 – 1 One count-up counter with "end value reached" indication 1 1 50 2 One count-up counter with "enable" input and "end value reached"  indication 2 1 50 3 Two up/down counters 2 0 50 4 Two up/down counters with 1 counting input inverted 2 0 50 5 One up/down counter with "dynamic set" input  2 0 50 6 One up/down counter with "dynamic set" input 2 0 50 7 One up/down counter with directional discriminator   For synchro transmitters using two counting pulses with an offset  of 90° (track A and B) 2 0 50 8 – 0 0 – 9 One up/down counter with directional discriminator and double  evaluation  For synchro transmitters using two counting pulses with an offset  of 90° towards each other (track A and B) 2 0 30 10 One up/down counter with directional discriminator and fourfold  evaluation  For synchro transmitters using two counting pulses with an offset  of 90° towards each other (track A and B) 2 0 15 (1) See technical documentation for details. 5

ABB  PLC Automation  |  5/117 AC500-XC System data Environmental conditions Process and supply voltages 24 V DC Process and supply voltage 24 V DC (-25 %, +30 % inclusive ripple) Absolute limits 18 ... 31.2 V inclusive ripple Ripple 10 % Protection against reverse polarity yes Allowed interruptions of power supply DC supply Interruption 10 ms, time between 2 interruptions 1s, PS2 Important: Exceeding the maximum process or supply voltage ( -35 V DC and + 35 V DC) could lead to unrecoverable damage of the system. For the supply of the  modules, power supply units according to PELV or SELV specifications must be used. The creepage distances and clearances meet the requirements of the overvoltage  category II, pollution degree 2. Temperature Operating -40 ... +70 °C-40 ... -30 °C Proper start-up of system; technical data not guaranteed -40 ... 0 °C Due to the LCD technology, the display might not be readable -40 ... +40 °C vertical mounting of modules possible, output load limited to 50% per group +60 ... +70 °C with the following deratings:System is limited to max. 2 Communication Modules per Terminal BaseApplications certified for cULus up to 60 °CDigital inputs: maximum number of simultaneously switched on input channels limited to 75 %  per group (e.g. 8 channels = 6 channels) Digital outputs: output current maximum value (all channels together) limited to 75 % per group  (e.g. 8 A = 6 A) Analog outputs only if configured as voltage output: maximum total output current per group is  limited to 75 % (e.g. 40 mA = 30 mA) Analog outputs only if configured as current output: maximum number of simultaneously used  output channels limited to 75 % per group (e.g. 4 channels = 3 channels) Storage / Transport -40 ... +85 °C Humidity Operating / Storage 100 % r. H. with condensation Air pressure Operating -1000 m .... 4000 m (1080 hPa ... 620 hPa)  2000 m ( 795 hPa): max. operating temperature must be reduced by 10 K (e.g. 70 °C to 60°C) Immunity to corrosive gases Operating Yes, according to:   ISA S71.04.1985 Harsh group A, G3/GX  IEC 60721-3-3 3C2 / 3C3 Immunity to salt mist Operating Yes, horizontal mounting only, according to:  IEC 60068-2-52 severity level 1 Note: Unused communication sockets (RJ45, Sub-D, FBP) must be covered with TA535 Protective Caps for XC devices in case of salt mist environments. Electromagnetic Compatibility Radiated emission (radio disturbances) Yes, according to:  CISPR 16-2-3 Conducted emission (radio disturbances) Yes, according to:  CISPR 16-2-1, CISPR 16-1-2 Electrostatic discharge (ESD) Yes, according to:  IEC 61000-4-2, zone B, criterion B Fast transient interference voltages (burst) Yes, according to:  IEC 61000-4-4, zone B, criterion B High energy transient interference voltages (surge) Yes, according to:  IEC 61000-4-5, zone B, criterion B Influence of radiated disturbances Yes, according to:  IEC 61000-4-3, zone B, criterion A Influence of line-conducted interferences Yes, according to:  IEC 61000-4-6, zone B, criterion A Influence of power frequency magnetic fields Yes, according to:  IEC 61000-4-8, zone B, criterion A Note: In order to prevent malfunctions, it is recommended that the operating personnel discharge themselves prior to touching communication connectors or perform other  suitable measures to reduce effects of electrostatic discharges. Unused sockets for Communication Modules on Terminal Bases must be covered with TA524 Dummy Communi-cation Module. I/O-Bus connectors must not be touched during operation. 5

5/118  |  ABB  PLC Automation AC500-XC System data Mechanical data Wiring method Spring terminals Degree of protection IP20 Vibration resistance Yes, according to: IEC 61131-2, IEC 60068-2-6, IEC 60068-2-64 Shock resistance Yes, according to: IEC 60068-2-27 Assembly position HorizontalVertical (no application in salt mist environment) Assembly on DIN rail DIN rail type According to IEC 60715: 35 mm, depth 7.5 mm or 15 mm Assembly with screws Screw diameter 4 mm Fastening torque 1.2 Nm Environmental Tests Storage IEC 60068-2-1 Test Ab: cold withstand test -40 °C / 16 hIEC 60068-2-2 Test Bb: dry heat withstand test +85 °C / 16 h Humidity IEC 60068-2-30 Test Db: Cyclic (12 h / 12 h) Damp-Heat Test 55 °C, 93 % r. H. / 25 °C, 95 % r. H.,  6 cyclesIEC 60068-2-78, Stationary Humidity Test: 40 °C, 93 % r. H., 240 h Insulation Test IEC 61131-2 Vibration resistance IEC 61131-2 / IEC 60068-26: 5 Hz ... 500 Hz, 2 g (with SD Memory Card inserted)IEC 60068-2-64: 5 Hz ... 500 Hz, 4 g rms Shock resistance IEC 60068-2-27: all 3 axes 15 g, 11 ms, half-sinusoidal EMC Immunity Electrostatic discharge (ESD) Electrostatic voltage in case of air discharge: 8 kVElectrostatic voltage in case of contact discharge: 6 kV Fast transient interference voltages (burst) Supply voltage units (DC): 4 kVDigital inputs/outputs (24 V DC): 2 kVAnalog inputs/outputs: 2 kVCommunication lines shielded: 2 kVI/O supply (DC-out): 2 kV High energy transient interference voltages (surge) (1) Supply voltage units (DC): 1 kV CM / 0.5 kV DMDigital inputs/outputs (24 V DC): 1 kV CM / 0.5 kV DMAnalog inputs/outputs: 1 kV CM / 0.5 kV DMCommunication lines shielded: 1 kV CMI/O supply (DC-out): 0,5 kV CM / 0.5 kV DM Influence of radiated disturbances Test field strength: 10 V/m Influence of line-conducted interferences Test voltage: 10 V Power frequency 30 A/m 50 Hz Magnetic fields 30 A/m 60 Hz (1) CM = Common Mode, DM = Differential Mode. 5

ABB  PLC Automation  |  5/119 5

6/120  |  ABB  PLC Automation 6

ABB  PLC Automation  |  6/121 AC500-S Functional Safety PLC Key features  6/122 Ordering data AC500-S  6/123 Ordering data AC500-S-XC  6/124 Technical data  6/125 System data  6/128 6

6/122  |  ABB  PLC Automation Easy integration: Simple expansion of a non-safety ABB PLC with safety functions.One common diagnostic system for safety and standard CPUs.eXtreme Conditions (-XC) version is available. Easy implementation of flexible configuration concept (one safetyprogram for various machine types).Safety CPU can be configured to work even if non-safety CPU is in STOP mode. Automation Builder productivity suite providing integrated support of ST, Ladder (LD) and Function Block Diagram (FBD) programming.Trigonometric functions are supported for easy implementation of complex kinematic tasks. PROFINET ® /PROFIsafe ®  interface  for decentralized safety I/Os, safe position and speed monitoring as well as triggering of safety drive functions. AC500-S Key features 6

ABB  PLC Automation  |  6/123 Safety CPU Description  User program memory Type  Order code Weight(1 pce) MB kg Safety CPU module 1 SM560-S 1SAP280000R0001 0.100 S500 Safety I/O Description  Input signal Output signal Type  Order code Weight(1 pce) SIL2 SIL3 SIL3 kg Safety digital input module 16 8 - DI581-S 1SAP284000R0001 0.130 Safety digital input / output module 8 4 8 DX581-S 1SAP284100R0001 0.130 Safety analog input module 4 2 - AI581-S 1SAP282000R0001 0.130 S500 Safety terminal unit Description Type  Order code Weight(1 pce) kg Spring terminal unit for safety I/O modules TU582-S 1SAP281200R0001 0.200 Software Description  Type  Order code Weight(1 pce) kg Licence enabling package for AC500-S Safety PLC programming PS501-S 1SAP198000R0001 0.100 AC500-S Ordering data SM560-S DI581-S /  DX581-S /  AI581-S TU582-S Accessories for AC500-S For Description Type Order code Price Weight(1 pce) kg AC500-S Safety PLC SM560-S, DI581-S, DX581-S, AI581-S, TU582-S with  PM573-ETH and PNIO TA514-SAFETY 1SAP182900R0001 10 AC500-S training case 6

6/124  |  ABB  PLC Automation AC500-S-XC Ordering data Safety XC CPU Description  User program memory Type Order code Weight(1 pce) MB kg Safety CPU module 1 SM560-S-XC 1SAP380000R0001 0.100 S500-XC Safety I/O Description  Input signal Output signal Type Order code Weight(1 pce) SIL2 SIL3 SIL3 kg Safety digital input module 16 8 - DI581-S-XC 1SAP484000R0001 0.130 Safety digital input / output module 8 4 8 DX581-S-XC 1SAP484100R0001 0.130 Safety analog input module 4 2 - AI581-S-XC 1SAP482000R0001 0.130 S500-XC Safety terminal unit Description  Type Order code Weight(1 pce) kg Spring terminal unit for safety I/O modules TU582-S-XC 1SAP481200R0001 0.200 SM560-S-XC DI581-S-XC /  DX581-S-XC /  AI581-S-XC TU582-S-XC 6

ABB  PLC Automation  |  6/125 AC500-S and AC500-S-XC Technical data Safety CPUs Type SM560-S / SM560-S-XC Performance level PL e (ISO 13849) Safety integrity level SIL3 (IEC 61508: 2010, IEC 62061) protocol PROFIsafe ®  V2 via PROFINET ® Program memory flash EPROM and RAM 1 MB Integrated data memory 1 MB thereof 120 KB saved Cycle time for 1 instruction Binary 0.05 μs Word 0.06 μs Floating point 0.5 μs Max. number of centralized inputs/outputs Max. nb. of safety extension modules on I/O bus up to max. 10Digital inputs 160 (SIL2) / 80 (SIL3) outputs 80 (SIL3) Analog inputs 40 (SIL2) / 20 (SIL3) Max. number of decentralized inputs/outputs On PROFINET ® : up to 128 stations with up to 10 safety extension modules Program execution Cyclical  User program protection by password  Interfaces Ethernet Via AC500 CPU or PROFINET ®  coupler COM Via AC500 CPU Programming Via AC500 CPU Approvals CE, cUL, UL, C-Tick and other on request 6

6/126  |  ABB  PLC Automation AC500-S and AC500-S-XC Technical data S500 and S500-XC Safety I/O Type DI581-S /  DI581-S-XC DX581-S / DX581-S-XC AI581-S / AI581-S-XC Performance Level PL e (ISO 13849) Safety Integrity Level SIL3 (IEC 61508: 2010, IEC 62061) Safety protocol PROFIsafe ®  V2 via PROFINET ® Digital inputs Number of channels per module 16 (SIL2) / 8 (SIL3) 8 (SIL2) /4 (SIL3) - Input signal voltage 24 V DC 24 V DC - Frequency range 65 Hz 65 Hz - Input characteristic acc. to EN61131-2 Type 1 Type 1 - 0 signal -3...+5 V DC -3...+5 V DC - Undefined signal state 5...15 V DC 5...15 V DC - 1 signal 15...30 V DC 15...30 V DC - Input time delay (0 - 1 or 1 - 0) Input filter configurable  from 1, 2, 5...500 ms  Input filter configurable  from 1, 2, 5...500 ms - Test pulse outputs 8 4 - Input current per channel At input voltage 24 V DC / 7 mA typically 24 V DC / 7 mA typically - 5 V DC / 1 mA 5 V DC / 1 mA - 15 V DC / 4 mA 15 V DC / 4 mA - 30 V DC / 8 mA 30 V DC / 8 mA - Digital outputs Number of channels per module - 8 (SIL3) - Transistor outputs 24 V DC, 0.5 A -  - Switching of 24 V load -  - Output current Nominal current per channel - 500 mA at UP = 24 V - Maximum (total current of all channels) - 4 A / 500 mA / channel - Residual current at signal state 0 - 0.5 mA - Demagnetization when switching off inductive loads - By internal suppressor diodes - Switching frequency Short-circuit / overload proofness -  - For inductive load - On request - For lamp load - On request - Proofness against reverse feeding of 24 V signals -  - 6

ABB  PLC Automation  |  6/127 AC500-S and AC500-S-XC Technical data S500 and S500-XC Safety I/O Type DI581-S / DI581-S-XC DX581-S / DX581-S-XC AI581-S / AI581-S-XC Analog inputs Number of channels per module - - 4 (SIL2) / 2 (SIL3) Input resistance per channel - - 125 Ohm Time constant of the input filter - - 10 ms Conversion cycle - - 0.33 ms Overvoltage protection - - -  Signal resolution for channel configuration 0...20 mA, 4...20 mA - - 14 bits Process voltage UP Nominal voltage 24 V DC Maximum ripple 5 % Reverse polarity protection  Fuse for process voltage UP 10 A miniature fuse Connections for sensor voltage supplyTerminal 24 V and 0 V   Conversion error of analog values caused by  non-linearity, calibration errors ex and  the resolution in the nominal range - - ±1.5 % Maximum cable length for connected process signals Shielded cable 1000 m 1000 m - Unshielded cable 600 m 600 m - Max. line length of the analog lines,  conductor cross section 0.14 mm² - - 100 m Potential isolation Per module  Fieldbus connection Via AC500 CPU or PROFINET ®  coupler Voltage supply for the module Internally via extension bus interface (I/O bus) Approvals CE, cUL, UL, C-Tick and other on request 6

6/128  |  ABB  PLC Automation AC500-S System data Operating and ambient conditions  Voltages according to EN 61131-2 24 V DC Process and supply voltage 24 V DC (-15 %, +20 % without ripple) Absolute limits 19.2...30 V inclusive ripple Ripple 5 % Protection against reverse polarity Yes Allowed interruptions of power supply acc. to EN 61131-2 DC supply Interruption 10 ms, time between 2 interruptions 1 s Important: Exceeding the maximum power supply voltage ( 30 V DC) for process or supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. Temperature Operation 0…60 °C (horizontal mounting of modules)0…40 °C (vertical mounting of modules and output load reduced to 50 % per group) Storage -40...+70 °C Transport -40...+70 °C Humidity Max. 95 %, without condensation Air pressure Operation 800 hPa / 2000 m Storage 660 hPa / 3500 m Creepage distances and clearances Insulation Test Voltages, Routine Test, according to EN 61131-2 AC voltage during 2 seconds 24 V circuits (supply, 24 V inputs/outputs), if they are electrically isolated against other circuitry 350 V The creepage distances and clearances meet the requirements of the overvoltage category II, pollution degree 2. 6

ABB  PLC Automation  |  6/129 AC500-S System data Power supply units For the supply of the modules, power supply units according to PELV specifications must be used. Electromagnetic Compatibility Immunity Against electrostatic discharge (ESD) According to EN 61000-4-2, zone B, criterion B Electrostatic voltage in case of air discharge ±8 kV contact discharge ±4 kV ESD with communication connectors In order to prevent operating malfunctions, it is recommended, that the operating personnel dis- charge themselves prior to touching communication connectors or perform other suitable measures  to reduce effects of electrostatic discharges. ESD with connectors of Terminal Bases The connectors between the Terminal Bases and CPUs or Communication Modules must not be  touched during operation. The same is valid for the I/O-Bus with all modules involved. Against the influence of radiated (CW radiated) According to EN 61000-4-3, zone B, criterion A Test field strength 10 V/m Against transient interference voltages (burst) According to EN 61000-4-4, zone B, criterion B Supply voltage units DC 2 kV Digital inputs/outputs 24 V DC 2 kV Analog inputs 1 kV Against the influence of line-conducted interferences  (CW conducted) According to EN 61000-4-6, zone B, criterion A Test voltage 10 V zone B High energy surges According to EN 61000-4-5, zone B, criterion B Power supply DC 1 kV CM (1) / 0.5 kV DM (2) DC I/O supply, add. DC-supply-out 0.5 kV CM (2) / 0.5 kV DM (2) I/O analog, I/O DC unshielded 1 kV CM (2) / 0.5 kV DM (2) Radiation (radio disturbance) According to EN 55011, group 1, class A (1) High requirement for shipping classes is achieved with additional specific measures (see specific documentation). (2) CM = Common Mode; DM = Differential Mode. Mechanical Data Wiring method / terminals Mounting Horizontal (DIN rail mounting) Degree of protection IP20 Housing According to UL 94 Vibration resistance acc. to EN 61131-2 all three axes (DIN rail mounting)  5...11.9 Hz, continuous 3.5 mm 11.9...150 Hz, continuous 1 g Shock resistance All three axes 15 g, 11 ms, half-sinusoidal Mounting of the modules DIN rail according to DIN EN 50022 35 mm, depth 7.5 mm or 15 mm Mounting with screws Screws with a diameter of 4 mm Fastening torque 1.2 Nm 6

6/130  |  ABB  PLC Automation AC500-S-XC System data Operating and ambient conditions  Voltages according to EN 61131-2 24 V DC Process and supply voltage 24 V DC (-25 %, +30 % without ripple) Absolute limits 18...31.2 V inclusive ripple Ripple 10 % Protection against reverse polarity Yes Allowed interruptions of power supply acc. to EN 61131-2 DC supply Interruption 10 ms, time between 2 interruptions 1 s Important: Exceeding the maximum power supply voltage ( 30 V DC) for process or supply voltages could lead to unrecoverable damage of the system. The system could be destroyed. Temperature Operation -40…+70 °C (horizontal mounting of modules)-40…+40 °C (vertical mounting of modules and output load reduced to 50 % per group) Storage -40...+85 °C Transport -40...+85 °C Humidity Max. 100 %, with condensation Air pressure Operation 620…1080 hPa / (-1000...4000 m)  2000 m ( 795 hPa): max. operating temperature must be reduced by 10 °C. Storage 620 hPa / 4000 m Creepage distances and clearances Insulation Test Voltages, Routine Test, according to EN 61131-2 AC voltage during 2 seconds 24 V circuits (supply, 24 V inputs/outputs), if they are electrically isolated against other circuitry 350 V The creepage distances and clearances meet the requirements of the overvoltage category II, pollution degree 2. 6

ABB  PLC Automation  |  6/131 AC500-S-XC System data Power supply units For the supply of the modules, power supply units according to PELV specifications must be used. Electromagnetic Compatibility Immunity Against electrostatic discharge (ESD) According to EN 61000-4-2, zone B, criterion B Electrostatic voltage in case of air discharge ±8 kV contact discharge ±4 kV ESD with communication connectors In order to prevent operating malfunctions, it is recommended, that the operating personnel dis- charge themselves prior to touching communication connectors or perform other suitable measures  to reduce effects of electrostatic discharges. ESD with connectors of Terminal Bases The connectors between the Terminal Bases and CPUs or Communication Modules must not be  touched during operation. The same is valid for the I/O-Bus with all modules involved. Against the influence of radiated (CW radiated) According to EN 61000-4-3, zone B, criterion A Test field strength 10 V/m Against transient interference voltages (burst) According to EN 61000-4-4, zone B, criterion B Supply voltage units DC 2 kV Digital inputs/outputs 24 V DC 2 kV Analog inputs 1 kV Against the influence of line-conducted interferences  (CW conducted) According to EN 61000-4-6, zone B, criterion A Test voltage 10 V zone B High energy surges According to EN 61000-4-5, zone B, criterion B Power supply DC 1 kV CM (1) / 0.5 kV DM (2) DC I/O supply, add. DC-supply-out 0.5 kV CM (2) / 0.5 kV DM (2) I/O analog, I/O DC unshielded 1 kV CM (2) / 0.5 kV DM (2) Radiation (radio disturbance) According to EN 55011, group 1, class A (1) High requirement for shipping classes is achieved with additional specific measures (see specific documentation). (2) CM = Common Mode; DM = Differential Mode. Mechanical Data Wiring method / terminals Mounting Horizontal (DIN rail mounting) Degree of protection IP20 Housing According to UL 94 Vibration resistance acc. to EN 61131-2 all three axes (DIN rail mounting)  5...11.9 Hz, continuous 3.5 mm  11.9...150 Hz, continuous 1 g Shock resistance All three axes 15 g, 11 ms, half-sinusoidal Mounting of the modules DIN rail according to DIN EN 50022 35 mm, depth 7.5 mm or 15 mm Mounting with screws Screws with a diameter of 4 mm Fastening torque 1.2 Nm 6

7/132  |  ABB  PLC Automation 7

ABB  PLC Automation  |  7/133 CP600-eCo and CP600 Control panels Key features  7/134 Ordering data  7/135 Technical data  7/136 7

7/134  |  ABB  PLC Automation –   Housing    CP600-eCo: Plastic  CP600: Aluminium – Front protection IP66–  Engineering software Panel  Builder 600 integrated in Automation Builder –  Improved flexibility and integration–  Two versions available:   -    CP600-eCo / CP600: Configuration with Panel  Builder 600 for clear tailor made visualization.    -  CP600-WEB: visualization of AC500 web server  with Automation Builder visualization. The Automation Builder debugging and diagnostics screens can be converted effortless for use with CP600-WEB control panels. –  Brilliant colored display –  Free reusable 3D graphic elements  (Widgets)  –   Import tags from PLC, drives, motion  controller and robots configuration within Automation Builder CP600-eCo and CP600 Key features –  Slim design for easily installation even  in compact spaces 7

ABB  PLC Automation  |  7/135 CP607 CP600-eCo control panels Display size Resolution Type Order code Price Weight (1 pce) pixels kg 4.3" 480 x 272 for PB610-B Panel Builder 600 BASIC applications CP604 1SAP504100R0001 0.400 7.0" 800 x 480 for PB610-B Panel Builder 600 BASIC applications CP607 1SAP507100R0001 0.600 10.1" 1024 x 600 for PB610-B Panel Builder 600 BASIC applications CP610 1SAP510100R0001 1.000 CP600 control panels Display size Resolution Type Order code Price Weight (1 pce) pixels kg 4.3" 480 x 272 for PB610 Panel Builder 600 applications CP620 1SAP520100R0001 0.950 4.3" 480 x 272 for AC500 WebServer visualization CP620-WEB 1SAP520200R0001 0.950 5.7" 320 x 240 for PB610 Panel Builder 600 applications CP630 1SAP530100R0001 1.150 5.7" 320 x 240 for AC500 WebServer visualization CP630-WEB 1SAP530200R0001 1.150 7.0" 800 x 480 for PB610 Panel Builder 600 applications CP635 1SAP535100R0001 1.100 7.0" 800 x 480 for AC500 WebServer visualization CP635-WEB 1SAP535200R0001 1.100 10.4" 800 x 600 for PB610 Panel Builder 600 applications CP651 1SAP551100R0001 2.100 10.4" 800 x 600 for AC500 WebServer visualization CP651-WEB 1SAP551200R0001 2.100 12.1" 800 x 600 for PB610 Panel Builder 600 applications CP661 1SAP561100R0001 2.800 12.1" 800 x 600 for AC500 WebServer visualization CP661-WEB 1SAP561200R0001 2.800 13.3" 1280 x 800 for PB610 Panel Builder 600 applications CP665 1SAP565100R0001 2.600 13.3" 1280 x 800 for AC500 WebServer visualization CP665-WEB 1SAP565200R0001 2.600 15" 1024 x 768 for PB610 Panel Builder 600 applications CP676 1SAP576100R0001 3.800 15" 1024 x 768 for AC500 WebServer visualization CP676-WEB 1SAP576200R0001 3.800 Communication cables (connection control panel – PLC) Description Type Order code Price Weight (1 pce) kg Communication cable RS232: CP600(-eCo) - AC500 TK681 1SAP500981R0001 0.130 Communication cable RS485: CP600(-eCo) - AC500-eCo TK682 1SAP500982R0001 0.130 Programming software Description Type Order code Price Weight (1 pce)  kg PB610-B Panel Builder 600 Basic, engineering tool for CP600-eCo control  panels, for stand-alone installation via Automation Builder setup.  PB610-B is included in  Automation Builder Basic. PB610-B 1SAP500910R0001 0.005 PB610 Panel Builder 600, engineering tool for CP600 control panels, for   stand-alone installation via Automation Builder setup.  PB610 is included in  Automation Builder Standard. PB610 1SAP500900R0101 0.005 PB610-R Panel Builder 600 runtime for running a PB610 application on one  Win32 platform.  Installation via Automation Builder setup. PB610-R 1SAP500901R0101 0.005 CP665 CP600-eCo and CP600 Ordering data 7

7/136  |  ABB  PLC Automation Type CP604 CP607 CP610 Application control panels for PB610-B Panel Builder 600 Basic applications Display Exact display size diameter 4.3" widescreen 7" widescreen 10.1" widescreen Resolution 480 x 272 pixels 800 x 480 pixels 1024 x 600 pixels Display type, colors TFT-LCD, 65536 colors Touch screen material glass covered by plastic film Touch screen type analog restitive, 4 wires Backlight type, life LED, 20 000 h typ at 25 °C Brightness 150 cd/m² 200 cd/m² Housing Protection class front, rear IP66, IP20 Front side material Plastic Reverse side material Plastic System resources Processor type ARM 3352 Operating system, version Linux V3 Application memory for HMI projects of 30 MB in total plus 30 MB for fonts Interfaces Ethernet ports, number, type 1 - 10/100 Mbit USB Host ports number, type 1 - ver. 2.0 Serial ports number, type 1 - RS-232/-485/-422 software configurable Additional ports number, type none Card slot number, type none Power supply voltage nominal,   tolerance 24 V DC, 18…32 V DC Current consumption at nominal  voltage 0.1 A 0.15 A 0.25 A Battery type Supercapacitor, 72 h at 25 °C Weight 0.4 kg 0.6 kg 1.0 kg Faceplate dimensions (L x H) 147 mm x 107 mm 187 mm x 147 mm 282 mm x 197 mm Faceplate depth 5 mm 6 mm Housing depth 29 mm Cutout dimensions (L x H) 135 mm x 96 mm 176 mm x 136 mm 271 mm x 186 mm Environmental conditions Operating temperature range 0…50 °C Operating humidity range 5…85 % relative humidity, non-condesing Storage temperature range -20…+70 °C Storage humidity range 5…85 % relative humidity, non-condesing Approvals See detailed page 154 or www.abb.com/plc CP600-eCo series Technical data 7

ABB  PLC Automation  |  7/137 Type CP620 CP630 CP635 CP651 CP661 CP665 CP676 Application control panels for PB610 Panel Builder 600 applications Type CP620-WEB CP630-WEB CP635-WEB CP651-WEB CP661-WEB CP665-WEB CP676-WEB Application control panels for visualization of AC500 web server applications, provided by AC500, AC500-eCo PLCs Display Exact display size diameter 4.3" widescreen 5.7" 7" widescreen 10.4" 12.1" 13.3" widescreen 15" Resolution 480 x 272 pixels 320 x 240 pixels 800 x 480 pixels 800 x 600 pixels 800 x 600 pixels 1280 x 800 pixels 1024 x 768 pixels Display type, colors TFT-LCD, 65536 colors Touch screen material glass covered by plastic film Touch screen type analog restitive, 4 wires Backlight type, life LED, 40 000 h typ at 25 °C Brightness 150 cd/m² 200 cd/m² 300 cd/m² Housing Protection class front, rear IP66, IP20 Front side material Zamak Aluminium Reverse side material Zamak Aluminium System resources Processor type ARM Cortex A8: 600 MHz ARM Cortex A8: 1 GHz Operating system, version Microsoft Windows CE 6.0 Core Application memory for HMI projects of up to 30 MB in total for HMI projects of up to 60 MB in total Interfaces Ethernet ports, number, type 2 - 10/100 Mbit (with integrated Switch fuction) USB Host ports number, type 1 - ver. 2.0 2 - 1 ver. 2.0, 1 ver. 2.0 and ver. 1.1 Serial ports number, type 1 - RS-232/-485/-422 software configurable Additional ports number, type 1 - Expansion slot  for future modules 2 - Expansion slots for future modules Card slot number, type 1 - SD card slot Power supply voltage nominal,  tolerance 24 V DC, 18…32 V DC Current consumption at nominal  voltage 0.4 A 0.7 A 0.7 A 1.0 A 1.05 A 1.15 A 1.4 A Battery type Rechargeable Lithium battery, not user-replaceable Weight 0.95 kg 1.15 kg 1.1 kg 2.1 kg 2.8 kg 2.6 kg 3.8 kg Faceplate dimensions (L x H) 147 mm x 107 mm 187 mm x 147 mm 287 mm x 232 mm 336 mm x 267 mm 392 mm x 307 mm Faceplate depth 4 mm Housing depth 52 mm 47 mm 56 mm 60 mm Cutout dimensions (L x H) 136 mm x 96 mm 176 mm x 136 mm 276 mm x 221 mm 326 mm x 256 mm 381 mm x 296 mm Environmental conditions Operating temperature range 0…50 °C Operating humidity range 5…85 % relative humidity, non-condesing Storage temperature range -20…+70 °C Storage humidity range 5…85 % relative humidity, non-condesing Approvals See detailed page 154 or www.abb.com/plc CP600 series Technical data 7

8/138  |  ABB  PLC Automation 8

ABB  PLC Automation  |  8/139 Application descriptions and additional information Application descriptions Network architecture    8/140 AC500 HA offers hot standby redundancy  8/142 Real-time Ethernet functionality  8/143 Condition Monitoring with AC500 PLC  8/144 Machine controllers based on AC500 PLC  8/146 PLC Trainer AC500  8/148 AC500-eCo Starter kit  8/149 AC31 adapter for retrofitting existing AC31 applications  8/150 Additional information Life cycle management for maximum return on investment  8/152 Approvals and certifications  8/154 8

8/140  |  ABB  PLC Automation Application descriptions Network architecture Communication with AC500 – the perfect solution Flexibility, real-time capability and maximum data transfer speed are just some of the communication demands automation systems must meet. With the AC500, ABB has developed a communication platform offering customer-oriented solutions for the most diverse communication tasks. Simple network configuration and diagnostics options using the Automation Builder enable ease of planning, implementation and commis-sioning thus saving engineering time and project costs. Among others, ABB's AC500 supports the following communication protocols: PROFINET ® PROFINET ®  I/O meets the stringent requirements for real time  Ethernet protocols in the world of automation. Very fast data transfer, integrated and standardized network structures from controller to field and flexible network management support users in the implementation of their automation solutions. PROFIBUS DP ® PROFIBUS DP ®  delivers flexible configuration by means of a  mono- and multi-master system structure and data transfer rates of up to 12 Mbit/s with twisted pair cables and/or optical  fibers. PROFIBUS DP ®  allows for the connection of up to 126  devices (master/slave) to one bus segment thus enabling simple and reliable communication solutions. CANopen ® With up to 127 participants and transmission speeds of  10 kbit/s up to 1 Mbit/s depending on bus length, CANopen ®   offers high-speed data transfer and high immunity in master/slave network topologies. CS31-Bus CS31-Bus is a high-performance, proprietary ABB commu-nication standard featuring data transfer speeds of up to  187.5 kbit/s and enabling up to 31 bus participants to com-municate via RS485, simple telephone cable or optical fiber. Industrial Ethernet        (ring redundancy as an option) Automation Builder CP600 / CP600-eCo Remote system AC500-eCo Flow meter Temp. sensor Motor Actuator ACS800 AC500 PLC UMC Machine push buttons Softstarter Field devices Automation Builder 8

ABB  PLC Automation  |  8/141 Modbus ®  TCP & RTU Modbus ®  RTU is an open serial data protocol for master/slave  networks of up to 31 network nodes. Different bus lengths  depending on the type of serial communication interface enable data transfer speeds of up to 115.2 Kbit/s. Modbus ®  TCP is a  common Ethernet-based network protocol. RCOM RCOM is a proprietary ABB bus protocol for master/slave communication via RS232/485. Expandable to 254 RCOM slaves and provided with diverse diagnostics options, this protocol is ideal for applications in the water and waste water industry. Ethernet and Internet Integrated communication, high data transfer rates and the use of existing data networks enable simple, customer-specific solutions. Supported protocols are:   – HTTP for web server. Visualization for remote operation and  maintenance   – FTP for data file transfer    – Simple Network Time Protocol (SNTP) offering PLC time  synchronization using Internet-hosted time services   – SMTP for e-mails with attachments   – TCP and UDP ports programmable for project-specific  protocols. Library functions available.   – IEC60870-5-104 telecontrol, mainly used for pipelines,  water and waste-water. Suitable for protocol configuration with the Automation Builder software suite.   – DHCP for automatic IP address allocation   – PING for checking the connection with other automation  devices EtherCAT ® EtherCAT ®  is an open Industrial Ethernet standard certified  according to international standards IEC 61158, IEC 61784 and ISO 15745-4. Thanks to extremely high data transfer speeds, EtherCAT ®  can serve as real time Ethernet proto- col for time critical motion control applications. Whether for "cam switch" functionalities or diverse master/slave network configurations, AC500 delivers the perfect solution for your application. CP600 Industrial Ethernet        (ring redundancy as an option) AC500 PLC AC500 HA ACS880 S500  remote I/O UMC ACSM1 Motor Motor Switchgear panel Robot MicroFlex Servomotor 8

8/142  |  ABB  PLC Automation Application descriptions AC500 HA offers hot standby redundancy Performance is the key The high availability of AC500 HA prevents downtime caused by either human error or cabling/hardware/software malfunc-tion. Redundant CPUs and the redundant I/O bus to the CI590 module reduce the risk of total system failure, thus enhancing system availability. If critical data retention and the avoidance of downtime are paramount to your application, ABB’s AC500 HA is the per-fect solution. What are the benefits of AC500 HA for your high availability solution?   – Hot standby: Both CPUs (and all communication or bus- lines) are hot: Permanently running in parallel, continuously synchronizing each other and monitoring the system. If the primary CPU is stopped, powered off or crashed, or if a CS31 line is disconnected, the other hot standby CPU takes over immediately by adopting primary status.   – Higher resource utilization, no downtimes caused by cabling/  hardware/software failure thanks to redundant CPUs and redundant communication to I/O and Scada/HMI   – Cost efficiency and easy system maintenance through the  use of standard hardware   – High availability is provided with standard CPUs from  PM573-ETH to PM592-ETH: Cost matching hot standby quality for small or large systems   – 3 cycles or 50 ms changeover time   – Scalable: Up to a total of seven redundant l/O-busses via  CM574 modules offer scalability of large-sized applications.  OPC server Ether net Automation Builder  engineering suite CP600 / CP600-eCo ABB redundant I/O bus(with CI590) 8

ABB  PLC Automation  |  8/143 Application descriptions Real-time Ethernet functionality RT-Ethernet modules Modules are available with two different communication  protocols based on Ethernet (PROFINET ®  I/O, EtherCAT ® ).  Master couplers connect AC500 CPUs to remote I/O modules. Various interface modules offer the connection of decentralized I/O modules to the real-time Ethernet networks. Cam-switch functionality Modules based on the decentralized real-time EtherCAT ®    interface technology with integrated I/Os and programmed with PLCopen ®  function blocks are available. EtherCAT Absolute Encoder SWITCH PROFINET RT EtherCAT Q 8

8/144  |  ABB  PLC Automation Application descriptions Condition Monitoring with AC500 PLC Controller integrated or stand-alone condition monitoring The AC500 condition monitoring module FM502 is a natural part of the AC500 platform and Automation Builder engineering  suite, and can be used in different condition monitoring  concepts, stand-alone or control integrated. Due to the easy programming in PLC languages, it is usable for a variety of use cases and is especially suitable for plant, line and machine builders as easy extension of their offering. If controller integrated    – it enables at very reasonable cost    – the best prediction horizon as it can measure online, when  best measurement quality is given without scheduling  production interruptions    – while continuously protecting the application in real time  e.g. with the same or other sensor(s).   – Further inputs can be used as fast data logger e.g. pre- cisely documenting process quality Therefore it is not only able to continually check the mechani-cal components but also gives fast protection for spontane-ous and large failures even while measuring. The condition monitoring mode creates a database internally or externally for predictive maintenance. Automatic and user assisted responses can be enabled to prevent costly consequences including total failures.   As many as 16 vibration sensors + 2 encoder counters can be connected.  The recorded condition monitoring data can be stored in the CPU flash disc before communication or directly analyzed. Higher level indicators can be calculated and communicated to a local or remote HMI or database system. Predictive performance for your process or machines   – Easy and cost saving integration of condition monitoring  into the AC500 platform   – Early detection of mechanical damages   – Fast protection from spontaneous failures   – Even complex C-code analytics can be used locally for  meaningful own perfomance indicators   – Leads to optimized planning of maintenance instead of  fixed, scheduled service and spontaneous repair   – No additional system or fixed software for diagnostics and  visualization needed   – Easy storage of the data, locally (4GB) or in remote servers  and databases   – Ideally suited also for retrofit of older equipment, as it can  make use of mechanical reserves of still valuable equipment 8

ABB  PLC Automation  |  8/145 Example: Cold rolling mill in steel processing:    – One FM502-CMS module can execute differently configured measurements at the same time and can be reconfigured at  runtime    – Several critical und unique components can be protected and condition predicted: Motors, gearbox, process (cold rolling mill)   – Production quality can be logged in parallel in real time   – Remote diagnostics expertise and detailed analysis and reports only in case of warnings A  AC500 Condition Monitoring Module FM502-CMS: Controller integrated or stand-alone CMS covering a complete drive train.  |  B  Acceleration sensor mounting for integrated condition monitoring in cold rolling mill. With local warnings by key performance indicators, first analysis with detailed  verification possibility via CP600 and remote connectivity. A B WinderMain motorGearboxRolling millVibration sensorSensor cableAC500 CMS  controller integratedLocal / remote warningDetailed analysislocal / remote 1 2 3 4 5 7 6 8 9 1 2 3 4 5 7 6 8 9 8

8/146  |  ABB  PLC Automation EtherCAT Rotary Servo Rotary Servo AC motor AC motor MRS / ERP STO Automation Builder Rotary Servo 1 2 3 4 5 6 7 8 9 From simple to high end motion applications   – Convenient PLC portfolio for diverse applications   – Simple machine control with AC500-eCo PLC   – Point-to-point motion with PTO outputs or Modbus  communication with the drive   – Mid-range applications with AC500 PLC   – EtherCAT communication with the drive or remote I/O  and cam-switch for synchronized motion   – High-end motion application with PM595   – Axis interpolation e.g. for Delta robot   – Easy integration and excellent scalability using Automation  Builder   – Motion library for complex applications Application descriptions Machine controllers based on AC500 PLC AC500 PLCCP600 HMIPluto Safety PLC moduleMicroFlex e150MotiFlex e180ACSM1ACS355ACS850S500 EtherCAT I/O 1 2 3 4 5 7 6 8 9 Multi-axis motion coordination with EtherCAT ® ABB's AC500 PLC using EtherCAT ®  real-time bus delivers  high performance for multi-axis control applications. The AC500 PLC provides an industry solution with  IEC 61131-3 programming and PLCopen ®  motion functions in  combination with ABB drives such as ACSM1 fitted with the FECA-01 EtherCAT module for higher power axes or ACS355 and ACS850 drives or with MicroFlex e150. This popular high-performance motion bus provides simple ‘daisy chain’ connection. EtherCAT multi-axis coordinated motion 8

ABB  PLC Automation  |  8/147 0 4.5 4 3.5 3 2.5 2 1.5 1 0.5 6 5.5 5 6.5 0 16 24 20 12 8 4 28 32 36 PM585-MC   PM590-MC   PM595-4ETH   ms   Axis Number synchronized Axis / ms PM595-4ETH PM585-MC-KIT PM590-MC-KIT EtherCAT AC500 machine controller kits In order to simplify your application, ABB offers products for the implementation of machine control or motion control applications. These products can be purchased individually or as a kit. Two available EtherCAT kits contain the components required for your application.  Depending on the required performance, the kit provides a powerful CPU, an EtherCAT master communication module and the respective terminal base. The kit can be expanded using standard I/Os, other commu-nication products or software solutions. AC500 CPU PM595 Program memory Cycle time in µs per instruction min. Integrated communication Type Order code Price Weight (1 pce) MB Bit/Word/Float. point kg 16 0.0006/0.001/0.001 2 x Ethernet (2 Ports switch),   2 x Ethernet (2), 2 x serial PM595-4ETH-F 1SAP155500R0279 1.050 AC500 Machine controller kits  Program memory Cycle time in µs per instruction min. Integrated communication Type Order code Price Weight (1 pce) kB Bit/Word/Float. point kg 1024 0.004 / 0.008 / 0.008 PM585-ETH, CM579-ETHCAT, TB511-ETH  Ethernet (2), 2 x serial, EtherCAT Master PM585-MC-KIT 1SAP140500R0379 0.500 2048 0.002 / 0.004 / 0.004 PM590-ETH, CM579-ETHCAT, TB521-ETH, TA524  Ethernet (2), 2 x serial, EtherCAT Master PM590-MC-KIT  1SAP150000R0379 0.500 8

8/148  |  ABB  PLC Automation IEC61131-3 based programming of ABB AC500 PLCs for training purposes  The ABB PLC Trainer AC500 addresses learners and students starting from the basic logic programming over motivating exercises up to Ethernet communication tasks and visualiza-tion with an integrated web server. Exercises range from the basic logical functions to best-prac-tice examples for hot water heating with solar panels, parking bay monitoring or IR remote gate control. Expansion possibilities like Motor or Traffic Light plug-on mod-ule and the Solar Tracking module will increase the motivation of the learners. These training packages are built in cooperation with IKH Didactic Systems.  For more information please visit   www.ikhds.com/abb PLC Trainer AC500 basic package Description:   – 1 PLC Trainer ABB AC500 with AC500-eCo CPU   – 1 Power supply 230 V AC / 24 V DC   – 1 IR-remote control without batteries   – 45 Learning cards 110 x 81 mm laminated in transparent  storage box   – Programming software, 45 practical exercises and   solutions on USB stick   – 1 Programming cable. PLC Trainer AC500 Training packages with didactic models, software, teachware  for schools and universities ABB PLC trainer AC500 ABB PLC trainer AC500 with plug-on traffic light module ABB PLC trainer AC500 with plug-on motor module 8

ABB  PLC Automation  |  8/149 AC500-eCo Starter kit The AC500-eCo Starter kit helps you to get familiar with ABBAC500 PLC offerings and the engineering tool within a very short time. Learn how to connect and setup the components provided in the starter kit and how to program the PLC by means of several simple example applications. The starter kit comes with CPU, programming cable, digital input simulator, engineering tool and getting started manual. Easy to use The AC500-eCo from ABB is a range of uniquely scalable PLCs offering you unrivalled cost effectiveness for modern industrial automation applications. The AC500-eCo integrates perfectly into the AC500 family - this provides you with the option to build customized solutions based on the standardS500 and S500-eCo I/O range. AC500-eCo Starter kit  Getting started is so simple More functionality and enhanced scalability Easy to learn Offering all of the advantages you would expect from the AC500 family of devices, the AC500-eCo delivers an impres-sive set of powerful programming features. In addition, thanks to the fact that ABB uses a standard IEC61131-3 based programming system for the entire AC500 family, it is a snap to learn and configure. Ordering data Each kit consists of CPU, programming cable, digital input simulator and engineering tool. CPU module in the starter kit Programming  cable (included)  Type Order code Price Weight (1 pce) kg PM554-TP-ETH Ethernet TA574-D-T-ETH 1SAP186200R0004 1.400 8

8/150  |  ABB  PLC Automation AC31 adapter for retrofitting existing AC31 applications AC500 life cycle management protects your investment A long history During more than 40 years in the PLC business, we have gained experience from hardwired, centralized and distributed PLCs to scalable PLCs. One of our previous product ranges, the AC31 series 90, was succeeded by the AC500 PLC  platform. For the protection of your investments and for ease of migra-tion to the new AC500 PLC generation, ABB provides AC31 adapter modules based on AC500. The modules have the same footprint, cabling and features as the previous AC31 series 90 products with up-to-date AC500 hardware. AC31 adapter modules can replace existing AC31 devices which are either directly compatible or need minor adjust-ments to the existing user program. 8

ABB  PLC Automation  |  8/151 Main characteristics and architecture The connection locations do not differ from the predecessor hardware and the number or type of I/O channels are com-parable. For remote I/O products on the CS31 bus, I/Os of an existing field application can be modified without having to change the application or configuration. New modules can be configured with DIP switches. Replacing the AC31 PLC with the 07KT98-x-AD PLC requires only minor program modifications using the Automation Builder engineering suite. Advantages at a glance   – Compatible with the existing AC31 series 90 remote   I/O-modules, optionally with 1-to-1 replacement in the field, no change of application configuration required.   – Footprint identical to predecessor hardware.   – Automation Builder for PLC programming and reuse of  existing programming with e.g. AC1131 software.   – Standard AC500 modules for seamless migration from  AC31 to the new AC500.   – Longer life cycle of AC31 through migration to new solution. Ordering details Please contact your local sales organization. 8

8/152  |  ABB  PLC Automation Additional information Life cycle management for maximum return on investment ABB has developed a PLC life cycle management model aimed at providing proactive services for maximizing availability and performance. This model not only provides  optimum support to end-users but also a smooth transition to a new product when the PLC has come to the end of its lifetime. The life cycle management model divides a product's life cycle into four phases: active, classic, limited and obsolete. Each phase has different implications for the end-user in terms of services provided. Product life cycle management model Active Classic Limited Obsolete Active phase The active phase starts when the product is launched. In the active phase the end user benefits from different warranty  options and other services such as training and technical  support. Complete life cycle services from spare parts and maintenance are also provided. The active phase ends when the volume production of a particular PLC ceases and ABB issues an announcement of the life cycle phase change. Classic phase ABB PLC users continue to benefit from complete life cycle services throughout the classic phase. The classic phase is closely aligned with ABB's research and development work to provide continuing support for its PLC products while devel-oping future generations. In the classic phase new hardware and software development may be required to provide the maintenance techniques and upgrades needed to guarantee that the PLC continues to operate at its peak performance. Migration to a new PLC product is recommended before the product has entered the limited phase. Limited phase In the limited phase the product development has come to its end. Spare parts are available as long as components and materials can be obtained. Towards the end of the limited phase, services gradually become obsolete. In addition to the annual life cycle status reviews, ABB issues a life cycle phase change announcement, half a year prior the product becoming obsolete. This is the last opportunity to transfer to new  technology before product services end. Obsolete phase The product is transferred to the obsolete phase when it is no longer possible to provide services at reasonable cost or when ABB can no longer support the product technically or the old technology is not available. Benefits of life cycle management PLC life cycle management maximizes the value of the  equipment and its maintenance investments by:   – ensuring spare parts and ABB competence availability  throughout the lifetime   – enabling efficient product support and maintenance for  improved reliability   – adding functionality to the initial product by upgrading or  retrofitting   – providing a smooth transition to new technology at the end  of the product lifetime 8

ABB  PLC Automation  |  8/153 Pre-purchase Order and delivery Operation and maintenance Upgrade and retrofit Replacement and recycling Installation and commissioning Services offered for ABB's automation products span the entire asset lifetime, from the moment a customer makes the first inquiry to disposal and recycling of the product. Through-out the life cycle of an asset, ABB provides training, technical support and customized contracts, supported by one of the world's most extensive global sales and service networks. Pre-purchase ABB provides a range of services and support guiding the customers to the ideal products for their applications. Order and delivery Orders can be placed at any ABB office or channel partner. In some countries, ABB also offers an online order tracking system. ABB's sales and service network ensures timely  deliveries and also offers express delivery. Installation and commissioning While many customers have the resources to perform instal-lation and commissioning on their own, ABB and its channel partners offer professional installation and start-up services. Operation and maintenance From maintenance assessments, preventive maintenance, reconditioning of spare parts and repairs on-site or in work-shops, ABB has all the options covered to keep their customers' processes operational. Upgrade and retrofit Frequently, ABB products can often be upgraded to the latest software or hardware in order to improve the performance of the application. Existing processes can be economically mod-ernized by retrofitting with up-to-date technology. Replacement and recycling ABB provides assistance in the best replacement of products while ensuring disposal and recycling observing the local  environmental regulations. 8

8/154  |  ABB  PLC Automation Additional information Approvals and certifications Symbols and legends:  n  Standard product certified: product label wears approval mark when mandatory   Submission planned (roadmap available upon request)  Approval submitted (roadmap available upon request) –    Submission not planned or not applicable for product Approvals Maritime classification companies Others Symbol Abbreviation CE cULus EAC RCM KCC ABS BV DNV GL LR RINA RMRS ROHS Name Or dinary    Locations Hazar dous  Locations Class I Div 2 AI523 n n n n n n n n n n n n n n AI523-XC n n n n n n n n n n n n n n AI531 n n n n n n n n n n n n n n AI531-XC n n n n n n n n n n n n n n AI561 n n n n n n n n n n n n n n AI562 n n n n n n n n n n n n n n AI563 n n n n n n n n n n n n n n AI581-S n n n n n n n n n n n n n n AI581-S-XC n n n n n n n n n n n n n n AO523 n n n n n n n n n n n n n n AO523-XC n n n n n n n n n n n n n n AO561 n n n n n n n n n n n n n n AX521 n n n n n n n n n n n n n n AX521-XC n n n n n n n n n n n n n n AX522 n n n n n n n n n n n n n n AX522-XC n n n n n n n n n n n n n n AX561 n n n n n n n n n n n n n n CD522 n n n n n n n n n n n n n n CD522-XC n n n n n n n n n n n n n n CI501-PNIO n n n n n n n n n n n n n n CI501-PNIO-XC n n n n n n n n n n n n n n CI502-PNIO n n n n n n n n n n n n n n CI502-PNIO-XC n n n n n n n n n n n n n n CI504-PNIO n n n n n n n n n n n n n n CI504-PNIO-XC n n n n n n n n n n n n n n CI506-PNIO n n n n n n n n n n n n n n CI506-PNIO-XC n n n n n n n n n n n n n n CI511-ETHCAT n n n n n n n n n n n n n n CI512-ETHCAT n n n n n n n n n n n n n n CI541-DP n n n n n n n n n n n n n n CI541-DP-XC n n n n n n n n n n n n n n CI542-DP n n n n n n n n n n n n n n CI542-DP-XC n n n n n n n n n n n n n n CI581-CN n n n n n n n n n n n n n n CI581-CN-XC n n n n n n n n n n n n n n CI582-CN n n n n n n n n n n n n n n CI582-CN-XC n n n n n n n n n n n n n n CI590-CS31-HA n n n n n n n n n n n n n n CI590-CS31-HA-XC n n n n n n n n n n n n n n CI592-CS31 n n n n n n n n n n n n n n CI592-CS31-XC n n n n n n n n n n n n n n CM572-DP n n n n n n n n n n n n n n CM572-DP-XC n n n n n n n n n n n n n n CM574-RCOM n n n n n n n n n n n n n n CM574-RS n n n n n n n n n n n n n n CM578-CN n n n n n n n n n n n n n n CM578-CN-XC n n n n n n n n n n n n n n CM579-ETHCAT n n n n n n n n n n n n n n CM579-PNIO n n n n n n n n n n n n n n CM579-PNIO-XC n n n n n n n n n n n n n n CM588-CN n n n n n n n n n n n n n n CM588-CN-XC n n n n n n n n n n n n n n CM589-PNIO n n n n n n CM589-PNIO-XC n n n n n n CM592-DPCM592-DP-XC 8

ABB  PLC Automation  |  8/155 Additional information Approvals and certifications Symbols and legends:  n  Standard product certified: product label wears approval mark when mandatory   Submission planned (roadmap available upon request)  Approval submitted (roadmap available upon request) –    Submission not planned or not applicable for product Approvals Maritime classification companies Others Symbol Abbreviation CE cULus EAC RCM KCC ABS BV DNV GL LR RINA RMRS ROHS Name Or dinary    Locations Hazar dous  Locations Class I Div 2 CM597-ETH n n n n n n CM597-ETH-XC n n n n n n CM598-CNCM598-CN-XCCP604 n n – n – – – – – – – n CP607 n n – n – – – – – – – n CP610 n n – n – – – – – – – n CP620 n n n n n n – – n – – – – n CP620-WEB n n n n n n – – n – – – – n CP630 n n n n n n – – n – – – – n CP630-WEB n n n n n n – – n – – – – n CP635 n n n n n n – – n – – – – n CP635-WEB n n n n n n – – n – – – – n CP651 n n n n n – – n – – – – n CP651-WEB n n n n n – – n – – – – n CP661 n n n n – – n – – – – n CP661-WEB n n n n – – n – – – – n CP665 n n n n – – n – – – – n CP665-WEB n n n n – – n – – – – n CP676 n n n n n – – n – – – – n CP676-WEB n n n n n – – n – – – – n DA501 n n n n n n n n n n n n n n DA501-XC n n n n n n n n n n n n n n DA502 n n n n n DA502-XC n n n n n DC522 n n n n n n n n n n n n n n DC522-XC n n n n n n n n n n n n n n DC523 n n n n n n n n n n n n n n DC523-XC n n n n n n n n n n n n n n DC532 n n n n n n n n n n n n n n DC532-XC n n n n n n n n n n n n n n DC541-CM n n n n n n n n n n n n n n DC541-CM-XC n n n n n n n n n n n n n n DC551-CS31 n n n n n n n n n n n n n n DC551-CS31-XC n n n n n n n n n n n n n n DC561 n n n n n n n n n n n n n n DC562 n n n n n n DI524 n n n n n n n n n n n n n n DI524-XC n n n n n n n n n n n n n n DI561 n n n n n n n n n n n n n n DI562 n n n n n n n n n n n n n n DI571 n n n n n n n n n n n n n n DI572 n n n n n DI581-S n n n n n n n n n n n n n n DI581-S-XC n n n n n n n n n n n n n n DO524 n n n n n n DO524-XC n n n n n n DO561 n n n n n n n n n n n n n n DO562 n n n n n n DO571 n n n n n n n n n n n n n n DO572 n n n n n n n n n n n n n n DO573 n n n n n n DX522 n n n n n n n n n n n n n n DX522-XC n n n n n n n n n n n n n n DX531 n n n n n n n n n n n n n n DX561 n n n n n n n n n n n n n n 8

8/156  |  ABB  PLC Automation Symbols and legends:  n  Standard product certified: product label wears approval mark when mandatory   Submission planned (roadmap available upon request)  Approval submitted (roadmap available upon request) –    Submission not planned or not applicable for product Approvals Maritime classification companies Others Symbol Abbreviation CE cULus EAC RCM KCC ABS BV DNV GL LR RINA RMRS ROHS Name Or dinary    Locations Hazar dous  Locations Class I Div 2 DX571 n n n n n n n n n n n n n n DX581-S n n n n n n n n n n n n n n DX581-S-XC n n n n n n n n n n n n n n FM502-CMS n n n n n FM502-CMS-XC n n n n n FM562 n n n n n MC502 – n n n – – n n n n n n n n MC503 n n n n n n n n n n n n n n PM554-RP n n n n n n n n n n n n n PM554-RP-AC n n n n n n n n n n n n n PM554-TP n n n n n n n n n n n n n PM554-TP-ETH n n n n n n n n n n n n n PM556-TP-ETH n n n n n n n n n n n n n PM564-RP n n n n n n n n n n n n n PM564-RP-AC n n n n n n n n n n n n n PM564-RP-ETH n n n n n n n n n n n n n PM564-RP-ETH-AC n n n n n n n n n n n n n PM564-TP n n n n n n n n n n n n n PM564-TP-ETH n n n n n n n n n n n n n PM566-TP-ETH n n n n n PM572 n n n n n n n n n n n n n n PM573-ETH n n n n n n n n n n n n n n PM573-ETH-XC n n n n n n n n n n n n n n PM582 n n n n n n n n n n n n n n PM582-XC n n n n n n n n n n n n n n PM583-ETH n n n n n n n n n n n n n n PM583-ETH-XC n n n n n n n n n n n n n n PM585-ETH n n n n PM590-ETH n n n n n n n n n n n n n n PM591-2ETH n n n n n PM591-ETH n n n n n n n n n n n n n n PM591-ETH-XC n n n n n n n n n n n n n n PM592-ETH n n n n n n n n n n n n n n PM592-ETH-XC n n n n n n n n n n n n n n PM595-4ETH-F n n n n n n PM595-4ETH-M-XC n n n n n n SM560-S n n n n n n n n n n n n n n SM560-S-XC n n n n n n n n n n n n n n TA521 – n n n – – – – n – – n – – TA523 – n n – – – – – – – – n – n TA524 – n n n – – – n n n – n – – TA525 – n n – – – – – – – – – – – TA526 – n n – – – – – n – – – – n TA527 – – – n – – – – – – – – – – TA528 – – – n – – – – – – – – – – TA532 – – – – – – – – – – – – – TA533 – – – – – – – – – – – – – TA534 – – – – – – – – – – – – – TA535 – – – – – – – – – – – – – TA536 – – – – – – – – – – – – – TA540 – – – – – – – – – – – – – – TA541 – – – – – – – – – – – – – – TA543 – – – – – – – – – – – – – – TA561-RTC n n n n n n n n n n n n n n TA562-RS n n n n n n n n n n n n n n TA562-RS-RTC n n n n n n n n n n n n n n Additional information Approvals and certifications 8

ABB  PLC Automation  |  8/157 Symbols and legends:  n  Standard product certified: product label wears approval mark when mandatory   Submission planned (roadmap available upon request)  Approval submitted (roadmap available upon request) –    Submission not planned or not applicable for product Approvals Maritime classification companies Others Symbol Abbreviation CE cULus EAC RCM KCC ABS BV DNV GL LR RINA RMRS ROHS Name Or dinary    Locations Hazar dous  Locations Class I Div 2 TA563-11 – – – n – – n n n n n n n n TA563-9 – – – n – – n n n n n n n n TA564-11 – – – n – – n n n n n n n n TA564-9 – – – n – – n n n n n n n n TA565-11 – – – n – – n n n n n n n n TA565-9 – – – n – – n n n n n n n n TA566 – n n – – – n n n n n n n – TA570 – n n n – – – – – – – – – – TA571-SIM n – – n n n – – – – – – – TB511-ETH n n n n n n n n n n n n n n TB511-ETH-XC n n n n n n n n n n n n n n TB521-ETH n n n n n n n n n n n n n n TB521-ETH-XC n n n n n n n n n n n n n n TB523-2ETH n n n n TB541-ETH n n n n n n n n n n n n n TB541-ETH-XC n n n n n n n n n n n n n TF501-CMS n n n n TF501-CMS-XC n n n n TF521-CMS n n n n TF521-CMS-XC n n n n TK501 – n n n – – n – – – – n – n TK502 – n n n – – n – – – – n – n TK503 n n n n n n n n n n n n n TK504 n n n n n n n n n n n n n TK506 n n n n n n n n n n n n n TU507-ETH n n n n n n n n n n n n n n TU508-ETH n n n n n n n n n n n n n n TU508-ETH-XC n n n n n n n n n n n n n n TU509 n n n n n n n n n n n n n n TU510 n n n n n n n n n n n n n n TU510-XC n n n n n n n n n n n n n n TU515 n n n n n n n n n n n n n n TU516 n n n n n n n n n n n n n n TU516-XC n n n n n n n n n n n n n n TU517 n n n n n n n n n n n n n n TU518 n n n n n n n n n n n n n n TU518-XC n n n n n n n n n n n n n n TU520-ETH n n n n n n n n n n n n n n TU520-ETH-XC n n n n n n n n n n n n n n TU531 n n n n n n n n n n n n n n TU532 n n n n n n n n n n n n n n TU532-XC n n n n n n n n n n n n n n TU551-CS31 n n n n n n n n n n n n n n TU552-CS31 n n n n n n n n n n n n n n TU552-CS31-XC n n n n n n n n n n n n n n TU582-S n n n n n n n n n n n n n n TU582-S-XC n n n n n n n n n n n n n n Additional information Approvals and certifications 8

9/158  |  ABB  PLC Automation 1SAP111100R0270 TB511-ETH  4/54 1SAP112100R0270 TB521-ETH  4/54 1SAP112300R0277 TB523-2ETH  4/54 1SAP114100R0270 TB541-ETH  4/54 1SAP117000R0271 TF501-CMS  4/54 1SAP117200R0271 TF521-CMS  4/54 1SAP120600R0001 PM554-TP  3/37 1SAP120600R0071 PM554-TP-ETH  3/37 1SAP120700R0001 PM554-RP  3/37 1SAP120800R0001 PM554-RP-AC  3/37 1SAP120900R0001 PM564-TP  3/37 1SAP120900R0071 PM564-TP-ETH  3/37 1SAP121000R0001 PM564-RP  3/37 1SAP121000R0071 PM564-RP-ETH  3/37 1SAP121100R0001 PM564-RP-AC  3/37 1SAP121100R0071 PM564-RP-ETH-AC 3/37 1SAP121200R0071 PM556-TP-ETH  3/37 1SAP121500R0071 PM566-TP-ETH  3/37 1SAP130200R0200 PM572  4/53 1SAP130300R0271 PM573-ETH  4/53 1SAP140200R0201 PM582  4/53 1SAP140300R0271 PM583-ETH  4/53 1SAP140500R0271 PM585-ETH  4/53 1SAP140500R0379 PM585-MC-KIT  4/53 1SAP150000R0271 PM590-ETH  4/53 1SAP150000R0379  PM590-MC-KIT   4/53 1SAP150100R0271 PM591-ETH  4/53 1SAP150100R0277 PM591-2ETH  4/53 1SAP150200R0271 PM592-ETH  4/53 1SAP155500R0279 PM595-4ETH-F  4/53 1SAP170400R0201 CM574-RS  4/55 1SAP170401R0201 CM574-RCOM  4/55 1SAP170901R0101 CM579-PNIO  4/55 1SAP170902R0101 CM579-ETHCAT  4/55 1SAP172800R0001 CM588-CN  4/55 1SAP172900R0011 CM589-PNIO  4/55 1SAP173200R0001 CM592-DP  4/55 1SAP173700R0001 CM597-ETH  4/55 1SAP173800R0001 CM598-CN  4/55 1SAP180100R0001 MC502  3/39 1SAP180200R0001 TK501  4/59 1SAP180200R0101 TK502  4/59 1SAP180300R0001 TA521  4/59 1SAP180500R0001  TA523   4/59 1SAP180600R0001 TA524  4/59 1SAP180700R0001 TA525  4/59 1SAP180800R0001 TA526  4/59 1SAP181100R0001 TA527  4/59 1SAP181200R0001 TA528  4/59 1SAP181400R0001 TA561-RTC  3/39 1SAP181500R0001 TA562-RS-RTC  3/39 1SAP182000R0001 TA532  4/59 1SAP182100R0001 TA533  4/59 1SAP182200R0001 TA534  4/59 1SAP182300R0001 TA535  5/94 1SAP182400R0001 TA512-BAS  4/59 1SAP182500R0001 TA513-ADV  4/59 1SAP182600R0001 TA540  4/59 1SAP182700R0001 TA541  4/59 1SAP182800R0001 TA543  4/59 1SAP182900R0001 TA514-SAFETY  6/123 1SAP183100R0001 TA536  4/59 1SAP186100R0001 TK506  3/39 1SAP186200R0004 TA574-D-T-ETH  8/149 1SAP192100R0002 PS552-MC-E  2/31 1SAP193600R0001 DM-KEY  2/31 1SAP195000R0001 PS562-SOLAR  2/31 1SAP198000R0001 PS501-S  6/123 1SAP210400R0001 TU552-CS31  4/58 1SAP210600R0001 TU551-CS31  4/58 1SAP210800R0001 TU510  4/58 1SAP211000R0001 TU509  4/58 1SAP211200R0001 TU518  4/58 1SAP211400R0001 TU517  4/58 1SAP212000R0001 TU516  4/58 1SAP212200R0001 TU515  4/58 1SAP214000R0001 TU508-ETH  4/58 1SAP214200R0001 TU507-ETH  4/58 1SAP214400R0001 TU520-ETH  4/58 1SAP217000R0001 TU532  4/58 1SAP217200R0001 TU531  4/58 1SAP220500R0001 DC551-CS31  4/57 1SAP220600R0001 CI501-PNIO  4/57 1SAP220700R0001 CI502-PNIO  4/57 1SAP220900R0001 CI511-ETHCAT  4/57 1SAP221000R0001 CI512-ETHCAT  4/57 1SAP221100R0001 CI590-CS31-HA  4/57 1SAP221200R0001 CI592-CS31  4/57 1SAP221300R0001 CI504-PNIO  4/57 1SAP221500R0001 CI506-PNIO  4/57 1SAP224100R0001 CI541-DP  4/57 1SAP224200R0001 CI542-DP  4/57 1SAP228100R0001 CI581-CN  4/57 1SAP228200R0001 CI582-CN  4/57 1SAP230500R0000 DI572  3/38 1SAP230900R0000 DO562  3/38 1SAP231300R0000 DO573  3/38 1SAP231900R0000 DC562  3/38 1SAP233100R0001 FM562  3/39 1SAP240000R0001 DI524  4/55 1SAP240100R0001 DC532  4/55 1SAP240500R0001 DC523  4/55 1SAP240600R0001 DC522  4/55 1SAP240700R0001 DO524  4/55 1SAP245000R0001 DX531  4/55 1SAP245200R0001 DX522  4/55 1SAP250000R0001 AX522  4/56 1SAP250100R0001 AX521  4/56 1SAP250200R0001 AO523  4/56 1SAP250300R0001 AI523  4/56 1SAP250600R0001 AI531  4/56 1SAP250700R0001 DA501  4/56 1SAP250800R0001 DA502  4/56 1SAP260300R0001 CD522  4/56 1SAP260400R0001 FM502-CMS  4/54 1SAP270000R0001 DC541-CM  4/56 1SAP280000R0001 SM560-S  6/123 1SAP281200R0001 TU582-S  6/123 1SAP282000R0001 AI581-S  6/123 1SAP284000R0001 DI581-S  6/123 1SAP284100R0001 DX581-S  6/123 1SAP311100R0270 TB511-ETH-XC  5/89 1SAP312100R0270 TB521-ETH-XC  5/89 1SAP314100R0270 TB541-ETH-XC  5/89 1SAP317000R0271 TF501-CMS-XC  5/90 1SAP317200R0271 TF521-CMS-XC  5/90 1SAP330300R0271 PM573-ETH-XC  5/89 1SAP340200R0201 PM582-XC  5/89 1SAP340300R0271 PM583-ETH-XC  5/89 1SAP350100R0271 PM591-ETH-XC  5/89 1SAP350200R0271 PM592-ETH-XC  5/89 1SAP351500R0279 PM595-4ETH-M-XC 5/89 1SAP370901R0101 CM579-PNIO-XC  5/90 1SAP372800R0001 CM588-CN-XC  5/90 1SAP372900R0011 CM589-PNIO-XC  5/90 1SAP373200R0001 CM592-DP-XC  5/90 1SAP373700R0001 CM597-ETH-XC  5/90 1SAP373800R0001 CM598-CN-XC  5/90 1SAP380000R0001 SM560-S-XC  6/124 1SAP410400R0001 TU552-CS31-XC  5/93 1SAP410800R0001 TU510-XC  5/93 1SAP411200R0001 TU518-XC  5/93 1SAP412000R0001 TU516-XC  5/93 1SAP414000R0001 TU508-ETH-XC  5/93 1SAP414400R0001 TU520-ETH-XC  5/93 1SAP417000R0001 TU532-XC  5/93 1SAP420500R0001 DC551-CS31-XC  5/92 1SAP420600R0001 CI501-PNIO-XC  5/92 1SAP420700R0001 CI502-PNIO-XC  5/92 1SAP421100R0001 CI590-CS31-HA-XC 5/92 1SAP421200R0001 CI592-CS31-XC  5/92 1SAP421300R0001 CI504-PNIO-XC  5/92 1SAP421500R0001 CI506-PNIO-XC  5/92 1SAP424100R0001 CI541-DP-XC  5/92 1SAP424200R0001 CI542-DP-XC  5/92 1SAP428100R0001 CI581-CN-XC  5/92 1SAP428200R0001 CI582-CN-XC  5/92 1SAP440000R0001 DI524-XC  5/90 1SAP440100R0001 DC532-XC  5/90 1SAP440500R0001 DC523-XC  5/90 1SAP440600R0001 DC522-XC  5/90 1SAP440700R0001 DO524-XC  5/90 1SAP445200R0001 DX522-XC  5/90 1SAP450000R0001 AX522-XC  5/91 1SAP450100R0001 AX521-XC  5/91 Index Order code classification Order code Type Page Order code Type Page Order code Type Page 9

ABB  PLC Automation  |  9/159 1SAP450200R0001 AO523-XC  5/91 1SAP450300R0001 AI523-XC  5/91 1SAP450600R0001 AI531-XC  5/91 1SAP450700R0001 DA501-XC  5/91 1SAP450800R0001 DA502-XC  5/91 1SAP460300R0001 CD522-XC  5/91 1SAP460400R0001 FM502-CMS-XC  5/90 1SAP470000R0001 DC541-CM-XC  5/91 1SAP481200R0001 TU582-S-XC  6/124 1SAP482000R0001 AI581-S-XC  6/124 1SAP484000R0001 DI581-S-XC  6/124 1SAP484100R0001 DX581-S-XC  6/124 1SAP500900R0101 PB610  7/135 1SAP500901R0101 PB610-R  7/135 1SAP500910R0001 PB610-B  7/135 1SAP500981R0001 TK681  7/135 1SAP500982R0001 TK682  7/135 1SAP504100R0001 CP604  7/135 1SAP507100R0001 CP607  7/135 1SAP510100R0001 CP610  7/135 1SAP520100R0001 CP620  7/135 1SAP520200R0001 CP620-WEB  7/135 1SAP530100R0001 CP630  7/135 1SAP530200R0001 CP630-WEB  7/135 1SAP535100R0001 CP635  7/135 1SAP535200R0001 CP635-WEB  7/135 1SAP551100R0001 CP651  7/135 1SAP551200R0001 CP651-WEB  7/135 1SAP561100R0001 CP661  7/135 1SAP561200R0001 CP661-WEB  7/135 1SAP565100R0001 CP665  7/135 1SAP565200R0001 CP665-WEB  7/135 1SAP576100R0001 CP676  7/135 1SAP576200R0001 CP676-WEB  7/135 1SAS010000R0101 DM100-TOOL  2/31 1SAS010001R0101 DM101-TOOL-UPGR  2/31 1SAS010002R0101 DM102-PREM  2/31 1SAS010003R0101 DM103-PREM-UPGR  2/31 1SAS010004R0101 DM104-TOOL-NETW  2/31 1SAS010005R0101 DM105-PREM-NETW  2/31 1SAS010006R0101  DM106-PREM-UPGR-NETW  2/31 1SAS010007R0101 DM107-VCON  2/31 1SAS010008R0101 DM108-VCON-NETW  2/31 1SAS030000R0101 PS563-WATER  2/31 1SAS030010R0101 PS564-TEMPCTRL  2/31 1TNE968901R0100  MC503   3/39 1TNE968901R1100 TK503  3/39 1TNE968901R2100 TK504  3/39 1TNE968901R3101 TA563-9  3/39 1TNE968901R3102 TA563-11  3/39 1TNE968901R3103 TA564-9  3/39 1TNE968901R3104 TA564-11  3/39 1TNE968901R3105 TA565-9  3/39 1TNE968901R3106 TA565-11  3/39 1TNE968901R3107 TA566  3/39 1TNE968901R3203 TA570  3/39 1TNE968901R4300 TA562-RS  3/39 1TNE968902R1101 AI561  3/38 1TNE968902R1102 AI562  3/38 1TNE968902R1103 AI563  3/38 1TNE968902R1201 AO561  3/38 1TNE968902R1301 AX561  3/38 1TNE968902R2001 DC561  3/38 1TNE968902R2101 DI561  3/38 1TNE968902R2102 DI562  3/38 1TNE968902R2103 DI571  3/38 1TNE968902R2201 DO561  3/38 1TNE968902R2202 DO571  3/38 1TNE968902R2203 DO572  3/38 1TNE968902R2301 DX561  3/38 1TNE968902R2302 DX571  3/38 1TNE968903R0203 TA571-SIM  3/39 Index Order code classification Order code Type Page Order code Type Page 9

9/160  |  ABB  PLC Automation AI523 1SAP250300R0001  4/56 AI523-XC 1SAP450300R0001  5/91 AI531 1SAP250600R0001  4/56 AI531-XC 1SAP450600R0001  5/91 AI561 1TNE968902R1101  3/38 AI562 1TNE968902R1102  3/38 AI563 1TNE968902R1103  3/38 AI581-S 1SAP282000R0001  6/123 AI581-S-XC 1SAP482000R0001  6/124 AO523 1SAP250200R0001  4/56 AO523-XC 1SAP450200R0001  5/91 AO561 1TNE968902R1201  3/38 AX521 1SAP250100R0001  4/56 AX521-XC 1SAP450100R0001  5/91 AX522 1SAP250000R0001  4/56 AX522-XC 1SAP450000R0001  5/91 AX561 1TNE968902R1301  3/38 CD522 1SAP260300R0001  4/56 CD522-XC  1SAP460300R0001 5/91 CI501-PNIO 1SAP220600R0001  4/57 CI501-PNIO-XC 1SAP420600R0001  5/92 CI502-PNIO 1SAP220700R0001  4/57 CI502-PNIO-XC 1SAP420700R0001  5/92 CI504-PNIO 1SAP221300R0001  4/57 CI504-PNIO-XC 1SAP421300R0001  5/92 CI506-PNIO 1SAP221500R0001  4/57 CI506-PNIO-XC 1SAP421500R0001  5/92 CI511-ETHCAT 1SAP220900R0001  4/57 CI512-ETHCAT 1SAP221000R0001  4/57 CI541-DP 1SAP224100R0001  4/57 CI541-DP-XC 1SAP424100R0001  5/92 CI542-DP 1SAP224200R0001  4/57 CI542-DP-XC 1SAP424200R0001  5/92 CI581-CN 1SAP228100R0001  4/57 CI581-CN-XC 1SAP428100R0001  5/92 CI582-CN 1SAP228200R0001  4/57 CI582-CN-XC 1SAP428200R0001  5/92 CI590-CS31-HA 1SAP221100R0001  4/57 CI590-CS31-HA-XC 1SAP421100R0001 5/92 CI592-CS31 1SAP221200R0001  4/57 CI592-CS31-XC 1SAP421200R0001  5/92 CM574-RCOM 1SAP170401R0201  4/55 CM574-RS 1SAP170400R0201  4/55 CM579-ETHCAT 1SAP170902R0101  4/55 CM579-PNIO 1SAP170901R0101  4/55 CM579-PNIO-XC 1SAP370901R0101  5/90 CM588-CN 1SAP172800R0001  4/55 CM588-CN-XC 1SAP372800R0001  5/90 CM589-PNIO 1SAP172900R0011  4/55 CM589-PNIO-XC 1SAP372900R0011  5/90 CM592-DP 1SAP173200R0001  4/55 CM592-DP-XC 1SAP373200R0001  5/90 CM597-ETH 1SAP173700R0001  4/55 CM597-ETH-XC 1SAP373700R0001  5/90 CM598-CN 1SAP173800R0001  4/55 CM598-CN-XC 1SAP373800R0001  5/90 CP604 1SAP504100R0001  7/135 CP607 1SAP507100R0001  7/135 CP610 1SAP510100R0001  7/135 CP620 1SAP520100R0001  7/135 CP620-WEB 1SAP520200R0001  7/135 CP630 1SAP530100R0001  7/135 CP630-WEB 1SAP530200R0001  7/135 CP635 1SAP535100R0001  7/135 CP635-WEB 1SAP535200R0001  7/135 CP651 1SAP551100R0001  7/135 CP651-WEB 1SAP551200R0001  7/135 CP661 1SAP561100R0001  7/135 CP661-WEB 1SAP561200R0001  7/135 CP665 1SAP565100R0001  7/135 CP665-WEB 1SAP565200R0001  7/135 CP676 1SAP576100R0001  7/135 CP676-WEB 1SAP576200R0001  7/135 DA501 1SAP250700R0001  4/56 DA501-XC 1SAP450700R0001  5/91 DA502 1SAP250800R0001  4/56 DA502-XC 1SAP450800R0001  5/91 DC522 1SAP240600R0001  4/55 DC522-XC 1SAP440600R0001  5/90 DC523 1SAP240500R0001  4/55 DC523-XC 1SAP440500R0001  5/90 DC532 1SAP240100R0001  4/55 DC532-XC 1SAP440100R0001  5/90 DC541-CM 1SAP270000R0001  4/56 DC541-CM-XC 1SAP470000R0001  5/91 DC551-CS31 1SAP220500R0001  4/57 DC551-CS31-XC 1SAP420500R0001  5/92 DC561 1TNE968902R2001  3/38 DC562 1SAP231900R0000  3/38 DI524 1SAP240000R0001  4/55 DI524-XC 1SAP440000R0001  5/90 DI561 1TNE968902R2101  3/38 DI562 1TNE968902R2102  3/38 DI571 1TNE968902R2103  3/38 DI572 1SAP230500R0000  3/38 DI581-S 1SAP284000R0001  6/123 DI581-S-XC 1SAP484000R0001  6/124 DM100-TOOL 1SAS010000R0101  2/31 DM101-TOOL-UPGR 1SAS010001R0101  2/31 DM102-PREM 1SAS010002R0101  2/31 DM103-PREM-UPGR 1SAS010003R0101  2/31 DM104-TOOL-NETW 1SAS010004R0101  2/31 DM105-PREM-NETW 1SAS010005R0101  2/31 DM106-PREM-UPGR-NETW 1SAS010006R0101  2/31 DM107-VCON 1SAS010007R0101  2/31 DM108-VCON-NETW 1SAS010008R0101  2/31 DM-KEY 1SAP193600R0001  2/31 DO524 1SAP240700R0001  4/55 DO524-XC 1SAP440700R0001  5/90 DO561 1TNE968902R2201  3/38 DO562 1SAP230900R0000  3/38 DO571 1TNE968902R2202  3/38 DO572 1TNE968902R2203  3/38 DO573 1SAP231300R0000  3/38 DX522 1SAP245200R0001  4/55 DX522-XC 1SAP445200R0001  5/90 DX531 1SAP245000R0001  4/55 DX561 1TNE968902R2301  3/38 DX571 1TNE968902R2302  3/38 DX581-S 1SAP284100R0001  6/123 DX581-S-XC 1SAP484100R0001  6/124 FM502-CMS 1SAP260400R0001  4/54 FM502-CMS-XC 1SAP460400R0001  5/90 FM562 1SAP233100R0001  3/39 MC502 1SAP180100R0001  3/39 MC503   1TNE968901R0100  3/39 PB610 1SAP500900R0101  7/135 PB610-B 1SAP500910R0001  7/135 PB610-R 1SAP500901R0101  7/135 PM554-RP 1SAP120700R0001  3/37 PM554-RP-AC 1SAP120800R0001  3/37 PM554-TP 1SAP120600R0001  3/37 PM554-TP-ETH 1SAP120600R0071  3/37 PM556-TP-ETH 1SAP121200R0071  3/37 PM564-RP 1SAP121000R0001  3/37 PM564-RP-AC 1SAP121100R0001  3/37 PM564-RP-ETH 1SAP121000R0071  3/37 PM564-RP-ETH-AC 1SAP121100R0071 3/37 PM564-TP 1SAP120900R0001  3/37 PM564-TP-ETH 1SAP120900R0071  3/37 PM566-TP-ETH 1SAP121500R0071  3/37 PM572 1SAP130200R0200  4/53 PM573-ETH  1SAP130300R0271 4/53 PM573-ETH-XC 1SAP330300R0271  5/89 PM582 1SAP140200R0201  4/53 PM582-XC 1SAP340200R0201  5/89 PM583-ETH 1SAP140300R0271  4/53 PM583-ETH-XC 1SAP340300R0271  5/89 PM585-ETH 1SAP140500R0271  4/53 PM585-MC-KIT 1SAP140500R0379  4/53 PM590-ETH 1SAP150000R0271  4/53 PM590-MC-KIT   1SAP150000R0379  4/53 PM591-2ETH 1SAP150100R0277  4/53 PM591-ETH 1SAP150100R0271  4/53 PM591-ETH-XC 1SAP350100R0271  5/89 PM592-ETH 1SAP150200R0271  4/53 PM592-ETH-XC 1SAP350200R0271  5/89 PM595-4ETH-F 1SAP155500R0279  4/53 PM595-4ETH-M-XC 1SAP351500R0279 5/89 PS501-S 1SAP198000R0001  6/123 PS552-MC-E 1SAP192100R0002  2/31 PS562-SOLAR 1SAP195000R0001  2/31 PS563-WATER 1SAS030000R0101  2/31 PS564-TEMPCTRL 1SAS030010R0101 2/31 SM560-S 1SAP280000R0001  6/123 Index Type classification Type Order code Page Type Order code Page Type Order code Page 9

ABB  PLC Automation  |  9/161 SM560-S-XC 1SAP380000R0001  6/124 TA512-BAS 1SAP182400R0001  4/59 TA513-ADV 1SAP182500R0001  4/59 TA514-SAFETY 1SAP182900R0001  6/123 TA521 1SAP180300R0001  4/59 TA523   1SAP180500R0001  4/59 TA524 1SAP180600R0001  4/59 TA525 1SAP180700R0001  4/59 TA526 1SAP180800R0001  4/59 TA527 1SAP181100R0001  4/59 TA528 1SAP181200R0001  4/59 TA532 1SAP182000R0001  4/59 TA533 1SAP182100R0001  4/59 TA534 1SAP182200R0001  4/59 TA535 1SAP182300R0001  5/94 TA536 1SAP183100R0001  4/59 TA540 1SAP182600R0001  4/59 TA541 1SAP182700R0001  4/59 TA543 1SAP182800R0001  4/59 TA561-RTC 1SAP181400R0001  3/39 TA562-RS 1TNE968901R4300  3/39 TA562-RS-RTC 1SAP181500R0001  3/39 TA563-11 1TNE968901R3102  3/39 TA563-9 1TNE968901R3101  3/39 TA564-11 1TNE968901R3104  3/39 TA564-9 1TNE968901R3103  3/39 TA565-11 1TNE968901R3106  3/39 TA565-9 1TNE968901R3105  3/39 TA566 1TNE968901R3107  3/39 TA570 1TNE968901R3203  3/39 TA571-SIM 1TNE968903R0203  3/39 TA574-D-T-ETH 1SAP186200R0004  8/149 TB511-ETH 1SAP111100R0270  4/54 TB511-ETH-XC 1SAP311100R0270  5/89 TB521-ETH 1SAP112100R0270  4/54 TB521-ETH-XC 1SAP312100R0270  5/89 TB523-2ETH 1SAP112300R0277  4/54 TB541-ETH 1SAP114100R0270  4/54 TB541-ETH-XC 1SAP314100R0270  5/89 TF501-CMS 1SAP117000R0271  4/54 TF501-CMS-XC 1SAP317000R0271  5/90 TF521-CMS 1SAP117200R0271  4/54 TF521-CMS-XC 1SAP317200R0271  5/90 TK501 1SAP180200R0001  4/59 TK502 1SAP180200R0101  4/59 TK503 1TNE968901R1100  3/39 TK504 1TNE968901R2100  3/39 TK506 1SAP186100R0001  3/39 TK681 1SAP500981R0001  7/135 TK682 1SAP500982R0001  7/135 TU507-ETH 1SAP214200R0001  4/58 TU508-ETH 1SAP214000R0001  4/58 TU508-ETH-XC 1SAP414000R0001  5/93 TU509 1SAP211000R0001  4/58 TU510 1SAP210800R0001  4/58 TU510-XC  1SAP410800R0001 5/93 TU515 1SAP212200R0001  4/58 TU516 1SAP212000R0001  4/58 TU516-XC 1SAP412000R0001  5/93 TU517 1SAP211400R0001  4/58 TU518 1SAP211200R0001  4/58 TU518-XC 1SAP411200R0001  5/93 TU520-ETH 1SAP214400R0001  4/58 TU520-ETH-XC 1SAP414400R0001  5/93 TU531 1SAP217200R0001  4/58 TU532 1SAP217000R0001  4/58 TU532-XC 1SAP417000R0001  5/93 TU551-CS31 1SAP210600R0001  4/58 TU552-CS31 1SAP210400R0001  4/58 TU552-CS31-XC  1SAP410400R0001 5/93 TU582-S 1SAP281200R0001  6/123 TU582-S-XC 1SAP481200R0001  6/124 Index Type classification Type Order code Page Type Order code Page 9

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